Alicatong ERC-112D

ERC112D Temperature Controller Kit User Manual

Model: ERC-112D | Brand: Alicatong

1. Product Overview

The Alicatong ERC112D Temperature Controller Kit is designed for precise temperature management in refrigeration systems. This high-quality controller ensures reliable performance and a long service life, serving as a direct replacement for various compatible systems. It features a clear LED display and intuitive controls for efficient operation.

ERC112D Temperature Controller Kit with sensors and mounting hardware

Image 1.1: The ERC112D Temperature Controller Kit, including the main unit, two NTC sensor probes, and mounting fasteners.

2. Package Contents

Upon opening the package, please verify that all the following components are present:

  • 1 x ERC112D Temperature Controller with protective lid
  • 2 x Fastener 080G3308 (for mounting)
  • 1 x ETN NTC-Sensor 077F8761 (1500 mm, 3-pole)
  • 1 x ETN NTC-Sensor 077F8790 (1500 mm, 2-pole)
  • 1 x User Manual (this document)
Close-up of the two NTC sensor probes included in the kit

Image 2.1: Detailed view of the two NTC sensor probes (077F8761 and 077F8790) provided with the ERC112D controller.

3. Key Features

The ERC112D Temperature Controller offers several advanced features for optimal refrigeration control:

  • Temperature Stability: Maintains consistent temperatures for reliable operation.
  • Energy Saving: Designed for efficient power consumption.
  • Dual NTC Probe: Utilizes two NTC sensors for accurate temperature monitoring.
  • Frost Improvement: Incorporates features to manage and reduce frost buildup.
  • Programmable: Allows for customized settings to suit specific application requirements.
Diagram illustrating key functions of the ERC112D controller: Temperature Stability, Energy Saving, Dual NTC Probe, Frost Improvement, and Programmable features.

Image 3.1: Visual representation of the ERC112D's core functionalities, including temperature stability and energy efficiency.

4. Installation and Setup

Installation should be performed by qualified personnel. Ensure power is disconnected before beginning installation.

4.1 Mounting the Controller

  1. Identify a suitable panel cutout for the controller. Refer to the specifications for dimensions.
  2. Insert the ERC112D controller into the cutout.
  3. Secure the controller using the provided Fastener 080G3308 clips on both sides.

4.2 Wiring Connections

Refer to the wiring diagram on the controller's label for correct connections. The controller operates on 100-240V AC.

  • Connect the power supply to the designated terminals.
  • Connect the NTC sensor probes (077F8761 and 077F8790) to their respective sensor inputs.
  • Connect the refrigeration load (e.g., compressor, fan) to the output relays as per the application requirements.
Back view of the ERC112D controller showing wiring terminals and a simplified wiring diagram

Image 4.1: Rear view of the ERC112D controller, displaying the terminal block for electrical connections and a basic wiring schematic.

5. Operation

The ERC112D controller can be configured and operated using its front panel buttons.

5.1 Manual Operation with Buttons

  • ECO/Night Mode Button: Press to activate/deactivate Eco/Night mode.
  • Light Button: Press to turn the display light ON/OFF.
  • Up (^) Button: Used to increase values or navigate up in menus.
  • Down (v) Button: Used to decrease values or navigate down in menus.
  • OK Button: Confirms selections or enters programming modes.

5.2 Programming Tools

The controller can be configured in several ways:

  • KoolProg and KoolKey as Gateway
  • KoolKey as Copy Key
  • KoolKey with Docking station
  • Buttons on the front panel of the controller (detailed below)

5.3 Examples of Operation

Changing the Desired Temperature Set Point:

  1. The display shows the current temperature.
  2. Press "up/down" to access set point.
  3. Press "up/down" to adjust set point.

After 30 seconds, the display automatically reverts to showing the current temperature.

Changing a Parameter:

Some parameters may be hidden. Your access level determines which parameters you can view and edit.

  1. Press "^" and "v" together and hold for 5 seconds to access the menu.
  2. First parameter group is shown "tHE".
  3. Press "^" and "v" to find the desired group.
  4. Press "OK".
  5. First parameter is shown.
  6. Press "^" and "v" to find the desired parameter.
  7. Press "OK".
  8. Press "^" and "v" to find the desired setting.
  9. Press "OK".

After 30 seconds, the display automatically reverts to showing the current temperature. Or Press 2 x "Back".

NOTE:

Incorrect parameter settings can lead to inadequate cooling, excessive energy consumption, unnecessary alarms, and issues in temperature-sensitive food storage. Only a trained operator should make changes to parameters.

Diagram showing the ERC112D controller's buttons and their functions, along with examples for programming and manual operation.

Image 5.1: Front panel controls and basic operational examples for the ERC112D temperature controller.

6. Maintenance

To ensure the longevity and optimal performance of your ERC112D Temperature Controller, follow these general maintenance guidelines:

  • Regular Cleaning: Periodically wipe the controller's display and housing with a soft, dry cloth. Avoid abrasive cleaners or solvents.
  • Sensor Inspection: Regularly check the NTC sensor probes for any signs of damage, corrosion, or loose connections. Ensure they are securely placed in their measuring locations.
  • Connection Checks: Annually inspect all electrical connections to the controller to ensure they are tight and free from corrosion.
  • Environmental Conditions: Ensure the controller is operating within its specified environmental limits (e.g., temperature, humidity) to prevent premature failure.
  • Software Updates: If applicable, consult the manufacturer for any available firmware updates that may improve performance or address known issues.

Always disconnect power to the unit before performing any maintenance or inspection.

7. Troubleshooting

This section provides general guidance for common issues. For complex problems, contact technical support.

7.1 Common Issues and Solutions

  • Controller Not Powering On:
    • Check power supply connections and ensure the correct voltage (100-240V AC) is applied.
    • Verify that the circuit breaker or fuse for the power supply is not tripped or blown.
  • Incorrect Temperature Reading:
    • Inspect NTC sensor probes for damage or improper placement. Ensure they are fully inserted and making good contact.
    • Check sensor wiring for breaks or loose connections.
    • Verify that the correct sensor type is selected in the controller's parameters (if configurable).
  • Refrigeration Unit Not Cooling/Heating:
    • Check the set point temperature to ensure it is correctly configured.
    • Verify that the output relays are activating as expected (listen for clicks or use a multimeter).
    • Inspect wiring to the refrigeration unit's compressor or heating element.
    • Ensure no alarms are active that might be preventing operation.
  • Display Shows Error Code:
    • Refer to the controller's specific error code list (if available in a separate technical document) for diagnosis.
    • Common error codes often indicate sensor faults or out-of-range conditions.

If these steps do not resolve the issue, please contact Alicatong customer support.

8. Compatibility and Applications

The ERC112D Temperature Controller is designed as a direct replacement for a wide range of commercial refrigeration units, ensuring broad applicability and ease of integration.

8.1 Compatible Models

This controller is compatible with, but not limited to, the following models:

  • Beverage Air: 502-513D, 00C30-123D-01, 00C30-123D-03, 00C30-123D-04, 00C30-123D-00, 00C31-123D-01, 502-504D-01, 502-504D-05, 502-504D-08, 502-512D-01, 502-512D-03, 502-431D-01, 502-452D-01, 502-452D-12
  • Danfoss: ERC112D GDM STM32-Red 080G3490/Blue 080G3492, ERC112D CFF Buzzer-Red 080G3213/Blue 080G3217, ERC112D GDM-Red 080G3203/Blue 080G3207, ERC112D CFF Buzze Blue 080G3413, ERC112D CFF Buzzer STM32-Red 080G3498, 080G3471/Blue 080G3499
  • Hoshizaki: SP-5209, SP-5210, SP-5211, SP-5212
  • Randell: RP CNT1701, CNT1701C, CNT1704, CNT1706, CNT1707, CNT1713, CNT1720B, CNT1720R, CNT1804, CNT1806
  • Delfield: 2196111, 000-CZO-0059-S, 000-CZ0-0253-S
  • Polar Temp: 0003937

8.2 Typical Applications

This temperature controller is suitable for various commercial and household refrigeration applications, including:

  • Beverage coolers
  • Commercial refrigerators and freezers
  • Display cases
  • Walk-in coolers
Image showing various commercial refrigeration units like beverage coolers and display cases, indicating the ERC112D's application areas.

Image 8.1: Examples of commercial refrigeration environments where the ERC112D controller can be applied.

9. Specifications

FeatureSpecification
Model NumberERC-112D, ERC112D
BrandAlicatong
UseCommercial/Household
Display TypeLED (Blue)
Control TypeButton Control
Supply Voltage100-240 Volts (AC)
Power Frequency50/60 Hz
Operating TemperatureUp to 55 Degrees Celsius
Product Dimensions2.5"L x 2"W x 1.2"H (6.35 x 5.08 x 3.05 cm)
Item Weight5.3 ounces (150 grams)
ColorBlack
MaterialPremium
Batteries RequiredNo
UPC730881655142

10. Warranty and Support

Alicatong is committed to providing high-quality products and excellent customer service.

10.1 After-Sales Service

If you encounter any problems during the use of your ERC112D Temperature Controller, please do not hesitate to contact us. Our customer support team is available to provide prompt assistance and satisfactory solutions.

10.2 Contact Information

For support, please visit the Alicatong store on Amazon or use the contact information provided with your purchase.

Alicatong Store: Visit Alicatong Store

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