Vicue Dryer Propane Conversion Repair Kit Instruction Manual

1. Introduction

This instruction manual provides essential information for the safe and correct installation and use of the Vicue Dryer Propane Conversion Repair Kit. This kit is designed to convert natural gas (NG) dryers to operate on liquid propane (LP) or butane. Please read this manual thoroughly before beginning any installation or repair work.

2. Safety Information

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

• Professional Installation Recommended: Gas appliance conversion should only be performed by a qualified service technician or licensed gas fitter.
• Disconnect Power: Always disconnect the dryer from its electrical power supply before performing any service or maintenance.
• Shut Off Gas Supply: Ensure the gas supply to the dryer is completely shut off before beginning any work.
• Ventilation: Work in a well-ventilated area.
• Leak Testing: After conversion, always check for gas leaks using a non-corrosive leak detection solution. Never use an open flame to check for leaks.
• Original Parts: Use only genuine replacement parts as specified by the manufacturer.

3. Package Contents

The Vicue Dryer Propane Conversion Repair Kit includes the following components:

• One Blocking Pin Style "A"
• One Blocking Pin Style "B"
• One Orifice Burner - Butane No. 55
• One Orifice Burner - Propane No. 54
• One Rating Plate Conversion
• One Conversion Record
• One Burner Baseplate

Figure 1: Included components of the conversion kit.

Figure 2: Detailed view of the blocking pins and orifices.

4. Compatibility

This conversion kit (Part Number W11581316) is designed to replace W11581317, W10606694A, W10307153, W10317689, W10606694, and other compatible parts. It is suitable for various dryer models from brands such as Whirlpool, Maytag, Kenmore, and Amana. Specifically, it fits Whirlpool Liquid Propane Conversion Dryers 29 inches.

Compatible Dryer Models include:

• MGD4500MW, MGD4500MW1, MGD5430MW, MGD5430MW1, MGD5030MW, MGD5030MW1
• MGD6200KW3, VGD6505GW2, MGD6500BK1, MGD6500MW1
• WGD5010LW2, WGD5050LW2, WGD500CMW1, WGD500RLW1
• MGD465HW2, WGD4616FW3, WGD4815EW4, WGD4850HW2, WGD4950HW2, WGD4985EW2, NGD4655EW4
• And other similar models.

5. Setup and Installation

This kit converts a natural gas dryer to use liquid propane (LP) or butane. The LP orifice in this kit replaces the natural gas orifice installed on the gas burner in the dryer. This process involves working with gas lines and electrical components. It is strongly recommended that this conversion be performed by a qualified service technician or licensed gas fitter.

General Installation Steps (Consult your dryer's specific service manual for detailed instructions):

1. Preparation: Ensure the dryer is disconnected from the electrical power supply and the gas supply is shut off at the main valve.
2. Access Burner Assembly: Carefully access the dryer's burner assembly. This typically involves removing the front panel, drum, or other components as per your dryer's service manual.
3. Remove Natural Gas Orifice: Locate the natural gas orifice on the burner. Carefully remove it.
4. Install LP Orifice: Install the appropriate LP orifice (No. 54 for Propane or No. 55 for Butane) from the kit into the burner. Ensure it is securely tightened to prevent leaks.
5. Install Blocking Pins: Install the Blocking Pin Style "A" and Blocking Pin Style "B" as indicated by your dryer's service manual for LP conversion. These pins typically prevent the use of natural gas after conversion.
6. Replace Burner Baseplate: If necessary, replace the burner baseplate with the one provided in the kit.
7. Update Rating Plate: Affix the new Rating Plate Conversion and fill out the Conversion Record to indicate the dryer has been converted to LP gas. This is a critical safety step.
8. Reassemble Dryer: Reassemble the dryer components in reverse order.
9. Reconnect Gas and Power: Carefully reconnect the gas supply and electrical power.
10. Leak Test: Perform a thorough leak test on all gas connections using a non-corrosive leak detection solution.
11. Test Operation: Test the dryer's operation to ensure proper ignition and flame characteristics.

Figure 3: Example of kit components and their placement in a dryer burner.

6. Operating Principles

After successful conversion, your dryer will operate using liquid propane or butane. The newly installed LP orifice is designed to deliver the correct amount of LP gas to the burner, ensuring efficient combustion and proper heat generation for drying clothes. The kit is designed for gas burners rated at 22,000 BTU/Hr.

7. Maintenance

Regular maintenance of your dryer, including the gas burner assembly, is crucial for safe and efficient operation. It is recommended to have your dryer inspected periodically by a qualified technician. Ensure all gas connections remain secure and free of leaks. Do not attempt to modify the conversion kit components.

8. Troubleshooting

Symptom: Yellow Flame, Not a Clean Blue Flame

If the dryer's gas flame appears yellow instead of a clean blue, this indicates improper combustion. This can be caused by:

• Incorrect orifice installed (e.g., natural gas orifice still in place, or wrong LP orifice).
• Improper air-to-fuel mixture (requires adjustment by a qualified technician).
• Obstruction in the burner or gas line.
• Insufficient gas pressure.

Action: Immediately shut off the gas supply to the dryer and disconnect power. Contact a qualified service technician to diagnose and correct the issue. Do not operate the dryer with a yellow flame.

9. Specifications

Figure 4: Product size and dimensions.

10. Warranty and Support

For any questions regarding the Vicue Dryer Propane Conversion Repair Kit, including installation, compatibility, or troubleshooting, please contact the seller or manufacturer directly. All products undergo strict quality inspections before shipment. Please refer to your purchase documentation for specific warranty details.