1. Introduction
This instruction manual provides essential information for the safe and effective use of the Eaton E1017-19 J Series Single Pole Cam-Type Plug. Please read this manual thoroughly before installation, operation, or maintenance to ensure proper handling and to prevent potential hazards.
2. Product Overview
The Eaton E1017-19 is a J Series Single Pole Cam-Type Plug designed for industrial power distribution applications. It offers a reliable and efficient alternative to traditional hardwiring, facilitating quick, tool-free connections. This male, crimp-style plug is engineered for durability and safety, featuring integrated watertight insulators and a robust strain relief system. Its construction provides resistance to heat, weather, ozone, oil, and abrasion, ensuring long-term performance in demanding environments.
Figure 1: Eaton E1017-19 J Series Single Pole Cam-Type Plug. This image displays the Eaton E1017-19 J Series Single Pole Cam-Type Plug. It consists of two main parts: a white, flexible rubber insulator and a copper contact assembly. The insulator is designed to house and protect the electrical contact, while the copper contact assembly features a crimp-style connection point for wiring and a locking mechanism.
3. Specifications
| Feature | Detail |
|---|---|
| Model Number | E1017-19 |
| Type | Single Pole Cam-Type Plug |
| Gender | Male |
| Current Rating | 690A |
| Voltage Rating | 600V ac |
| Cable Size Accommodation | #2 - 4/0 (Note: Product title indicates 800 MCM, please verify specific model compatibility with cable size.) |
| Connection Style | Crimp Style |
| Insulator Material | Rubber (Vulcanized) |
| NEMA Rating | NEMA 3R (Environmental Seal with Snapback Covers) |
| Approvals | UL E67181, CSA LR13963 |
| Color | Black (Available in a wide range of colors) |
| UPC | 662275923769 |
4. Safety Information
WARNING: Risk of electric shock. Improper installation or use can result in serious injury or death. Always follow local electrical codes and safety regulations.
- Installation should only be performed by qualified personnel.
- Ensure all power sources are disconnected before installation, maintenance, or inspection.
- Use appropriate personal protective equipment (PPE), including insulated gloves and eye protection.
- Do not use damaged or modified plugs. Inspect the plug for any signs of wear or damage before each use.
- Ensure proper grounding where required.
- Do not exceed the specified current and voltage ratings.
5. Setup and Installation
The Eaton E1017-19 Cam-Type Plug is designed for crimp-style cable termination, providing a secure and reliable connection.
5.1. Required Tools
- Appropriate crimping tool for the specified cable size.
- Wire strippers.
- Torque wrench (if applicable for retaining screw).
5.2. Installation Steps
- Prepare Cable: Strip the insulation from the end of the cable according to the manufacturer's recommendations for the crimp contact. Ensure the conductor is clean and free of damage.
- Crimp Contact: Insert the stripped cable conductor into the barrel of the plug's contact assembly. Using the correct crimping tool, perform a secure crimp. Verify the crimp integrity.
- Secure Contact: The non-metallic retaining screw provides safe and reliable contact retention. Ensure it is properly tightened to secure the contact within the assembly.
- Install Insulator: Slide the rubber insulator over the crimped contact assembly. The non-vulcanized plugs feature a high-strength, molded-in-place locking ring designed to capture and secure the insulator to the contact. Ensure the insulator is fully seated and locked into position, providing a watertight seal and strain relief.
- Final Check: Visually inspect the assembled plug for any exposed conductors, loose connections, or damage to the insulator.
6. Operating Instructions
The J Series Cam-Type Plugs are designed for quick, tool-free connections in industrial power distribution systems.
- Connection: Align the male plug with the corresponding female receptacle. Insert the plug firmly and twist to lock the cam mechanism. Ensure a complete and secure connection.
- Disconnection: To disconnect, twist the plug in the opposite direction to unlock the cam mechanism, then pull the plug straight out from the receptacle.
- Environmental Seal: For NEMA 3R environmental protection, ensure that snapback covers (if applicable to the receptacle) are properly engaged after connection.
IMPORTANT: Always ensure power is disconnected from the circuit before connecting or disconnecting cam-type plugs, especially in high-current applications, to prevent arcing and potential hazards.
7. Maintenance
Regular inspection and maintenance are crucial for the longevity and safe operation of your Eaton Cam-Type Plug.
- Visual Inspection: Periodically inspect the plug for signs of wear, cracks, discoloration, or damage to the insulator and contact. Check for any loose connections or corrosion.
- Cleaning: Keep the plug and its contacts clean and free from dirt, moisture, and debris. Use a clean, dry cloth. Do not use abrasive cleaners or solvents that could damage the rubber insulator.
- Storage: Store plugs in a clean, dry environment when not in use to prevent damage and contamination.
- Replacement: Replace any plug that shows signs of significant wear, damage, or degradation immediately.
8. Troubleshooting
This section addresses common issues that may arise during the use of the Cam-Type Plug.
- Difficulty Connecting/Disconnecting:
- Ensure proper alignment between the plug and receptacle.
- Check for any obstructions or debris in the connection points.
- Inspect for damage to the cam mechanism or insulator that might impede movement.
- Intermittent Connection/Power Loss:
- Verify that the plug is fully inserted and locked into the receptacle.
- Inspect the crimped connection for looseness or corrosion. Re-crimp if necessary, ensuring proper technique.
- Check the cable for damage or breaks.
- Overheating:
- Ensure the plug's current rating is not exceeded by the connected load.
- Check for loose or corroded connections, which can increase resistance and generate heat.
- Verify that the cable size is appropriate for the current draw.
If troubleshooting steps do not resolve the issue, or if you suspect internal damage, discontinue use immediately and contact qualified electrical personnel or Eaton customer support.
9. Warranty Information
Eaton products are manufactured to high standards. For specific warranty terms and conditions applicable to the E1017-19 J Series Single Pole Cam-Type Plug, please refer to the official Eaton warranty documentation provided at the time of purchase or visit the Eaton website. Keep your proof of purchase for warranty claims.
10. Support
For technical assistance, product inquiries, or further support regarding your Eaton E1017-19 Cam-Type Plug, please contact Eaton customer service or visit the official Eaton website:
- Eaton Website: www.eaton.com
- Refer to the website for regional contact information and support resources.
