1. Introduction
Thank you for choosing the BILT HARD 35-Ton Horizontal/Vertical Gas Powered Hydraulic Log Splitter. This manual provides essential information for the safe assembly, operation, and maintenance of your log splitter. To ensure optimal performance and user safety, please read this manual thoroughly before operating the equipment. Keep this manual for future reference.
2. Product Overview
The BILT HARD 35-Ton Log Splitter is designed for efficient and powerful wood splitting. It features a robust engine, a high-capacity hydraulic system, and the versatility of both horizontal and vertical splitting positions.
Image 2.1: The BILT HARD 35-Ton Horizontal/Vertical Gas Powered Hydraulic Log Splitter.
Key Components:
- Engine: 301cc OHV engine providing 10 HP.
- Hydraulic System: 2-stage gear pump with a 7-gallon capacity, operating at 14 GPM.
- Splitting Wedge: Durable 8-inch hardened steel wedge.
- Beam: Full beam design for stability.
- Tires: 16-inch DOT-certified tires for transport.
- Coupler: 2-inch ball coupler with 24-inch safety chains for towing.
- Control Valve Lever: For operating the splitting ram.
- Log Catcher: Integrated log support.
Image 2.2: Diagram illustrating the main components of the log splitter, including the engine, hydraulic cylinder, splitting wedge, and tow bar.
3. Safety Instructions
Operating a log splitter can be dangerous if proper safety precautions are not followed. Always prioritize safety to prevent serious injury or property damage.
General Safety:
- Read and understand the entire manual before operation.
- Never allow children or untrained individuals to operate the log splitter.
- Operate the splitter on a level, stable surface.
- Keep the work area clear of bystanders, pets, and debris.
- Do not operate the splitter under the influence of alcohol or medication.
- Always wear appropriate Personal Protective Equipment (PPE).
Personal Protective Equipment (PPE):
- Eye Protection: Safety glasses or goggles are mandatory.
- Hand Protection: Heavy-duty work gloves are essential.
- Foot Protection: Steel-toed boots are recommended.
- Hearing Protection: Earplugs or earmuffs are advised due to engine noise.
- Clothing: Wear snug-fitting clothing; avoid loose garments that could get caught in moving parts.
Log Splitting Specific Safety:
- Only split logs that are within the specified length (up to 24 inches) and diameter.
- Ensure logs are free of nails, wire, or other foreign objects.
- Never place hands or feet near the splitting wedge or ram during operation.
- Use both hands to operate the control lever to prevent accidental engagement.
- Do not attempt to split logs that are too large or irregularly shaped, as this can cause kickback or damage to the machine.
4. Assembly
The BILT HARD 35-Ton Log Splitter is shipped in a crate and requires assembly. It is recommended that at least two people are involved in the assembly process due to the weight and size of the components. Refer to the detailed assembly instructions provided in the full product manual and any accompanying assembly videos for proper setup.
Image 4.1: The log splitter as received in its shipping crate and the fully assembled unit. Assembly requires careful attention to detail and assistance.
Ensure all fasteners are securely tightened before initial operation. Check hydraulic hose connections for leaks and proper routing.
5. Setup and Pre-Operation Checks
Before each use, perform the following checks to ensure safe and efficient operation:
- Engine Oil Level: Check the engine oil level using the dipstick. Add recommended oil if necessary.
- Hydraulic Fluid Level: Verify the hydraulic fluid level. The system has a 7-gallon capacity. Ensure it is within the safe operating range.
- Fuel Level: Fill the fuel tank with fresh, unleaded gasoline.
- Tire Pressure: Check the pressure of the 16-inch DOT-certified tires.
- Tow Bar Connection: If towing, ensure the 2-inch ball coupler is securely attached to the towing vehicle and the 24-inch safety chains are properly connected.
- General Inspection: Inspect all nuts, bolts, and fasteners for tightness. Check for any signs of damage, wear, or leaks in hoses and connections.
Image 5.1: Close-up of the 2-inch ball coupler with safety chains and the 16-inch DOT-certified tire, essential for secure towing and transport.
6. Operation
This log splitter can operate in both horizontal and vertical positions, offering flexibility for various log sizes and user preferences.
6.1 Starting the Engine:
- Ensure the log splitter is on a level surface and the wheels are chocked if not hitched.
- Turn the fuel valve to the "ON" position.
- Move the choke lever to the "CHOKE" position (if the engine is cold).
- Set the throttle to the "FAST" position.
- Pull the starter rope firmly until the engine starts.
- Once the engine starts, gradually move the choke lever to the "RUN" position.
6.2 Switching Between Horizontal and Vertical Positions:
The log splitter can be easily converted between horizontal and vertical splitting modes. Consult the full manual for specific instructions on safely changing the beam position.
Image 6.1: The log splitter operating in horizontal mode (left) and vertical mode (right), demonstrating its dual-position capability.
6.3 Splitting Logs:
- Place the log firmly against the end plate.
- Using both hands, engage the control lever to extend the splitting ram.
- The 8-inch hardened steel wedge will split the log.
- Release the control lever to allow the ram to return automatically. The splitter boasts a 16-second cycle time for efficient operation.
- Always ensure hands are clear of the splitting area.
Image 6.2: A close-up view of the splitting wedge engaging a log, illustrating the powerful 35-ton splitting force.
7. Maintenance
Regular maintenance is crucial for the longevity and safe operation of your log splitter.
7.1 Engine Maintenance:
- Oil Changes: Follow the engine manufacturer's recommendations for oil change intervals.
- Air Filter: Clean or replace the air filter regularly, especially in dusty conditions.
- Spark Plug: Inspect and clean or replace the spark plug as needed.
7.2 Hydraulic System Maintenance:
- Fluid Level: Check hydraulic fluid level before each use.
- Fluid Replacement: Replace hydraulic fluid according to the manufacturer's schedule.
- Hose Inspection: Regularly inspect hydraulic hoses for cracks, leaks, or damage. Replace any damaged hoses immediately.
Image 7.1: The 2-stage gear pump, a key component of the hydraulic system, requiring regular inspection for optimal performance.
7.3 General Maintenance:
- Cleaning: Keep the log splitter clean and free of debris, especially around the engine and hydraulic components.
- Lubrication: Lubricate all moving parts as specified in the full manual.
- Storage: When not in use, store the log splitter in a dry, protected area.
8. Troubleshooting
This section provides solutions to common operational issues. For problems not listed here, contact customer support.
| Problem | Possible Cause | Solution |
|---|---|---|
| Engine does not start | No fuel, old fuel, spark plug issue, choke setting. | Check fuel level, use fresh fuel, inspect/replace spark plug, adjust choke. |
| Loss of splitting force | Low hydraulic fluid, air in hydraulic system, worn pump. | Check hydraulic fluid level, bleed air from system (refer to manual), inspect pump. |
| Ram moves slowly | Low hydraulic fluid, incorrect engine RPM, cold hydraulic fluid. | Check fluid level, ensure engine is at full throttle, allow fluid to warm up. |
| Log jams on wedge | Log too large, knot in log, improper log placement. | Do not force. Reverse ram, reposition log, or split smaller pieces. |
9. Specifications
| Feature | Detail |
|---|---|
| Splitting Force | 35 Tons |
| Engine | 301cc OHV, 10 HP |
| Max Log Length | 24 inches |
| Cycle Time | 16 seconds (auto return) |
| Hydraulic Pump | 2-Stage Gear Pump, 14 GPM |
| Hydraulic Fluid Capacity | 7 Gallons |
| Tires | 16-inch DOT-certified |
| Towable Speed | Up to 45 MPH |
| Coupler | 2-inch Ball Coupler |
| Item Weight | 640 pounds |
| Package Dimensions | 72.65 x 28.95 x 23.62 inches |
Image 9.1: Dimensional overview of the BILT HARD 35-Ton Log Splitter, showing length, width, and height.
10. Warranty and Customer Support
BILT HARD is committed to providing excellent customer service. For any questions, problems, or warranty inquiries regarding your log splitter, please contact our support team. Refer to your purchase documentation for specific warranty terms and contact information.
Assistance from our support team is readily available via Amazon email for prompt resolution of any concerns.
