BILT HARD TLA-0102 Log Splitter Owner's Manual

BILT HARD

LOG SPLITTER - Owner's Manual

SKU: TLA-0102

Using tips: ▶️ [Video on YouTube]

Safety Warnings & Cautions

Safety Warnings & Instructions

  • ? Understand Your Log Splitter: Read and understand the owner's manual and labels affixed to the log splitter. Learn its application and limitations as well as the specific potential hazards peculiar to it.
  • ? Drugs, Alcohol and Medication: Do not operate the log splitter while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.
  • ⚠️ Avoid Dangerous Conditions: Put the log splitter on a 60 - 75cm high, stable, flat, and level work bench where there is plenty of room for handling, and help the operator stay alert. Bolt the log splitter to the work surface if it tends to slip, walk, or slide. Keep your work area clean and well lighted. Cluttered areas invite injuries. Do not use the log splitter in wet or damp areas or expose it to rain. Do not use it in areas where fumes from paint, solvents or flammable liquids pose a potential hazard.
  • ⚙️ Inspect Your Log Splitter: Check your log splitter before turning it on. Keep guards in place and in working order. Form a habit of checking to see that keys and adjusting wrenches are removed from tool area before turning it on. Replace damaged, missing or failed parts before using it.
  • ? Dress Properly: Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches). They can be caught in moving parts. Protective electrically non conductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain long hair, preventing it from get caught in machinery.
  • ? Protect Your Eyes and Face: Any log splitter may throw foreign objects into the eyes. This can cause permanent eye damage. Always wear safety goggles. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses.

Additional Safety Instructions

  • Protect Your Hands: Keep your hands away from splits and cracks which open in the log; they may close suddenly and crush or amputate your hands. Do not remove jammed logs with your hands.
  • ? Don't Force Tool: It will do a better and safer job at its design rate. Never try to split logs larger than those indicated in the specifications table. This could be dangerous and may damage the machine. Don't use log splitter for a purpose for which it was not intended.
  • ? Never Leave Tool Running Unattended: Don't leave tool until it has come to a complete stop.
  • ? Disconnect Power: Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log splitter; Consult technical manual before servicing.
  • ? Protect the Environment: Take used oil to an authorized collection point or follow the stipulations in the country where the log splitter is used. Do not discharge into drains, soil or water.
  • Maintain Your Log Splitter With Care: Keep the log splitter clean for best and safest performance.
  • ? Make the Workshop Childproof: Lock the shop. Disconnect master switches. Store the log splitter away from children and others not qualified to use it.
  • Avoid Electrical Shock: Check that the electric circuit is adequately protected and that it corresponds with the power, voltage and frequency of the motor. Check that there is a ground connection, and a regulation differential switch upstream. Ground the log splitter. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Never open the pushbutton box on the motor. Should this be necessary, contact a qualified electrician. Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging the log splitter.
  • ? Keep Visitors and Children Away: The log splitter must be always operated by one person only. Other people should keep a safe distance from the work area, especially when the log splitter is under operations. Never use another people to help you with freeing jammed log.
  • ? Inspect Your Log: Make sure there are no nails or foreign objects in logs to be split. The ends of the logs must be cut square. Branches must be cut of flush with the trunk.
  • ? Don't Overreach: Floor must not be slippery. Keep proper footing and balance at all times. Never stand on log splitter. Serious injury could occur if the tool is tipped or if the cutting tools is unintentionally contacted. Do not store anything above or near the log splitter where anyone might stand on the tool to reach them.
  • ⚠️ Avoid Injury From Unexpected Accident: Always pay full attention to the movement of the log pusher. Do not attempt to load the log on until the log pusher has stopped. Keep hands out of the way of all moving parts.
  • Extension Cords: Improper use of extension cords may cause inefficient operation of the log splitter which can result in overheating. Be sure the extension cord is no longer than 10m and its section is no less than 2.5mm² to allow sufficient current flow to the motor. Avoid use of free and inadequately insulated connections. Connections must be made with protected material suitable for outdoor use.

Application Conditions

This log splitter is a home use model. It is designed for operating under ambient temperatures between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The surrounding humidity should be less than 50% at 40°C. It can be stored or transported under ambient temperatures between -25°C and 55°C.

Specifications

SKUTLA-0102
Model Number65558-6
Motor120V-60Hz 15A
Log Capacity50-250mm
Splitting Force6.5t
Hydraulic Pressure24MPa
Hydraulic Oil3.5L
Overall Size - Length925mm
Overall Size - Width265mm
Overall Size - Height465mm
Weight49kg

* The diameter of the log is indicative: a small log can be difficult to split when it has knobs or a particularly tough fiber. On the other hand, it may not be difficult to split logs with regular fibers even if its diameter exceeds the max. figure indicated above.

Electrical Requirements

Connect the main leads to a standard 120V±10% (60Hz±1Hz) electrical supply which has protection devices of under-voltage, over-voltage, over-current as well as a residual current device (RCD) which maximum residual current rated at 0.03А.

Set Up and Preparation for Operation

  1. Bolt the Support Leg to the Log Splitter, lift the log splitter by the handles at both ends and place it on a 60-75cm high, stable, flat and level work surface.
  2. Familiarize yourself with the controls and features of this log splitter in the illustrations.

Log Splitter Components:

  • 1. Log Pusher
  • 2. Work Table
  • 3. Wedge
  • 4. Lift Handle
  • 5. Support Leg
  • 6. Switch
  • 7. Motor
  • 8. Pushbutton Box
  • 9. Wheels for Minor Moving ONLY.
  • 10. Hydraulic Control Lever
  • 11. Control Lever Guard
  • 12. Bleed Screw
  • 13. Oil Drain Bolt w/ Dipstick
  • 14. Adjusting Locker

Before operating the log splitter, the Bleed Screw should be loosened by some rotations until air can go in and out of the oil tank smoothly. Air flow thru the Bleed Screw hole should be detectable during the log splitter is under operations. Before moving the log splitter, make sure the Bleed Screw is tightened to avoid oil leaking from this point.

WARNING: FAILED TO LOOSEN THE BLEED SCREW WILL KEEP THE SEALED AIR IN HYDRAULIC SYSTEM BEING COMPRESSED AFTER BEING DECOMPRESSED. SUCH CONTINUOUS AIR COMPRESSION AND DECOMPRESSION WILL BLOW OUT THE SEALS OF THE HYDRAULIC SYSTEM AND CAUSE PERMANENT DAMAGE TO THE LOG SPLITTER.

Max Pressure Limiting Screw

? DO NOT ADJUST THE MAX PRESSURE LIMITING SCREW!

Max pressure was set before the log splitter ex work and the max pressure limiting screw is sealed with glue to ensure the log splitter works under pressure no more than 6.5 tons. The setting was done by qualified mechanic with professional instruments. Unauthorized resetting will cause the hydraulic pump fail to output enough splitting pressure or RESULT IN SERIOUS INJURY AS WELL AS DAMAGE TO THE MACHINE.

Diagrams

Wiring Diagram: Illustrates the electrical connections for the log splitter.

Plumbing Diagram: Illustrates the hydraulic system components and flow.

Log Splitter Operation

This log splitter is equipped with “ZHB” control system that requires to be operated by both hands of the user. Left hand controls the hydraulic control lever while right hand controls the pushbutton switch. The log splitter will freeze upon absence of either hand. Only after both hands release the controls, the log pusher starts to return backward to the starting position.

Trigger type lock-out device is adopted to avoid accidental Hydraulic Control Lever pushdown. To operate the Hydraulic Control Lever, draw the Trigger backward with the index finger before push the Hydraulic Control Lever forward.

⚠️ Never force the log splitter for more than 5 seconds by keeping pressure on it to split excessively hard wood. After this time interval, the oil under pressure will be overheated and the machine could be damaged. For such extremely hard log, rotate it by 90° to see whether it can be split in a different direction. In any case, if you are not able to split the log, this means that its hardness exceeds the capacity of the machine and thus that log should be discarded to protect the log splitter.

Always set logs firmly on the log retaining plates and work table. Make sure logs will not twist, rock or slip while being split. Do not force the blade by splitting the log on the upper part. This will break the blade or damage the machine.

Break log in the direction of its growing grain. Do not place log across the log splitter for splitting. It may be dangerous and may seriously damage the machine.

Do not attempt to split 2 pieces of logs at the same time. One of them may fly up and hit you.

Freeing a Jammed Log

  • Release both controls.
  • After the log pusher moves back and completely stops at its starting position, insert a wedge wood under the jammed log.
  • Start the log splitter to push the wedge wood to go completely under the jammed one.
  • Repeat above procedure with sharper slope wedge woods until the log is completely freed.

⚠️ Do not try to knock the jammed log off. Knocking about will damage the machine or may launch the log and cause accident.

Maintenance

Replacing Hydraulic Oil

Replace the Hydraulic oil in the log splitter after every 150 hours of use. Take following steps to replace it:

  • Make sure all moving parts stop and the log splitter is unplugged.
  • Unscrew Oil Drain Bolt with Dipstick to remove it.
  • Turn the log splitter on the Support Leg side over an 4 liters capacity container to drain the hydraulic oil off.
  • Turn the log splitter on the motor side.
  • Refill fresh hydraulic oil at the volume as per the hydraulic oil capacity of a particular model indicated in above specifications table.
  • Clean the surface of Dipstick on the Oil Drain Bolt and put it back into the oil tank while keep the log splitter vertically.
  • Make sure the level of the refilled oil is just between 2 grooves around the Dipstick.
  • Clean the Oil Drain Bolt before thread them back. Make sure they are tightened to avoid leakage before place the log splitter horizontally.

Periodically check oil level to ensure it is between 2 grooves around the Dipstick. Upon lower oil level, oil refilling is required.

Following hydraulic oils or equivalent are recommended for the log splitter's hydraulic transmission system:

  • SHELL Tellus 22
  • MOBIL DTE 11
  • ARAL Vitam GF 22
  • BP Energol HLP-HM 22

Sharpening Wedge

After using the log splitter for some time, sharpen the wedge of the log splitter using a fine-toothed file and smooth any burrs or crushed area along the cutting edge.

Trouble Shooting

PROBLEMPROBABLE CAUSEREMEDY SUGGESTED
Fails to split logsLog is improperly positionedRefer to "Log Splitter Operation" section for perfect log loading.
The sizes or hardness of the log exceeds the capacity of the machineReduce the log sizes before splitting it on the log splitter.
Wedge cutting edge is bluntRefer to "Sharpening Wedge" section to sharpen the cutting edge.
The log pusher moves jerkily, taking unfamiliar noise or vibrating a lotLack of hydraulic oil and excessive air in the hydraulic system.Check oil level for possible oil refilling.
Air sealed in hydraulic system while operating.Contact the dealer.
Oil leaks around cylinder ram or from other points.Bleed Screw is not tightened before moving the log splitter.Tighten the Bleed Screw up before moving the log splitter.
Oil Drain Bolt with Dipstick is not tight.Tighten the Oil Drain Bolt with Dipstick.
Hydraulic Control Valve Assembly and / or seal(s) wornContact the dealer.
Unauthorized adjustment was made on Max. Pressure Limiting Screw. Lower max pressure rating was set.Contact the dealer.

Parts List

No.DescriptionQ'tyNo.DescriptionQ'ty
1Lever Mount Nut134Support Plate2
2Nut Cap, M10335Lock Washer 64
3Lever136Screw M6x102
4Lever Knob137Nut M142
5Guard Plate138Flat Washer, M142
6Nut239Nut, M142
7Copper Gasket 10445Steel Ball1
8Safety Valve Screw M8146Pressure Limited Valve Spring1
9O-Ring 5.5x2147Adjusting Screw M8x81
10Snap Washer 6148Log Pusher Connection Weldment1
11Valve Retract Spring149Lower Plastic Insert1
12O-Ring 6x1.5150Upper Plastic Insert1
13Valve Core Rod151Log Pusher1
14Sliding Pressure Sensor Sleeve152Nut, M104
42Valve Sleeve153Flat Washer, M105
15Sliding Pressure Sensor Sleeve Spring154Screw M10x254
40Nut Plug155Wheel Cover2
41Washer Groupware 16156Snap Ring2
43O-Ring 14x1.9557Wheel2
44Adjusting Screw M5x8158Washer, M62
16Aluminum Cover (Rear)159Wheel Bracket1
17O-Ring 55X3.1160Bolt M8x556
18Piston161Lock Washer, M89
19Piston Ring 55162Spring Washer, M89
20O-Ring 32X3.5163Gear Pump Cover1
21Spring1103Sliding Sleeve2
22Stud464O-Ring 10.6x2.652
23Hydraulic Cylinder165Gear Housing Plate1
24Aluminum Cover (Front)166Circlip 102
25Piston Rod Seal 30167Gear Shaft1
26O-Ring 7x1.9168Steel Ball 2.51
27Bleed Screw M5X12169Gear2
28Washer Groupware 14170Pin 2.5x41
29Dipstick171Flat Washer, M56
30Piston Rod172Bolt M5x1853
31Lift Handle173Motor Cover1
32Screw M6x162103Sliding Sleeve2
33Frame Tube174Seal FB11x26x71
75Nut, M8190Strain Relief1
76Screw M8x35191Screw, ST4x106
77Motor192Switch Box Cover1
78Fan193Airproof Underlay1
79Block Turn 17294Switch1
80Fan Shroud195Connection Terminal1
81Lock Washer, M5396Capacitor1
82Flat Washer, M5397Switch Box1
83Screw M5x10398Waterproof Underlay1
84Front Support Leg199Motor Support Right Shoe1
85Nut, M85100Motor Support Left Shoe1
86Bolt M8x125101Pin 8X242
87Plug1102O-Ring, 46.2x1.82
88Cover for Switch1104Bolt M8x303

Limited 30 Day Warranty

Our company makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 30 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

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