JOYTUTUS Lockable Roof Rack Cross Bars for Toyota RAV4 (2019-2025) Instruction Manual

1. Introduction

This manual provides comprehensive instructions for the installation, operation, and maintenance of your JOYTUTUS Lockable Car Roof Rack Cross Bars. Designed for specific Toyota RAV4 models, these cross bars offer a secure and versatile solution for transporting various cargo on your vehicle's roof. Please read this manual thoroughly before installation and use to ensure proper function and safety.

Compatibility: Compatible with Toyota RAV4 2019-2025 models equipped with factory side rails. Not compatible with Adventure, Hybrid Woodland Edition, TRD Off-Road, or 2022-2024 LE models.

2. Safety Information

• Ensure all components are securely fastened before driving. Regularly check the tightness of all bolts and connections.
• Do not exceed the maximum load capacity of 220 pounds (100 kg).
• Distribute cargo evenly across the cross bars.
• Always secure cargo with appropriate tie-downs to prevent shifting or detachment during transit.
• Be aware of increased vehicle height and width when carrying cargo, especially when entering garages, car washes, or low-clearance areas.
• Driving with a roof rack may affect vehicle handling and fuel efficiency. Adjust driving speed and style accordingly.
• If your vehicle has a moonroof, installing a roof rack may affect its opening and use.
• Always follow local traffic laws and regulations regarding vehicle cargo.

3. Package Contents

Verify that all items listed below are present and undamaged before proceeding with installation.

• Front Cross Bar (longer) x 1
• Rear Cross Bar (shorter) x 1
• End Supports / Bases x 4
• M8x40mm Bolts x 8
• Allen Keys (T4 and T5) x 2
• Keys for Locks x 2
• Installation Instructions x 1 (this manual)

4. Setup and Installation

Follow these steps carefully to install your roof rack cross bars. It is recommended to perform installation on a level surface.

4.1. Identify Front and Rear Bars

• The front cross bar is longer than the rear cross bar.
• Each bar is marked with "FRONT" or "REAR" labels. Ensure correct orientation.
• The aerodynamic profile has a rounder edge that faces the front of the vehicle and a pointier edge that faces the rear.

4.2. Assemble Cross Bars to End Supports

• Align the holes on the cross bar with the holes on the end support.
• Insert the M8x40mm bolts through the aligned holes. Do not fully tighten them yet.
• Ensure the "LH FRT" (Left Front), "RH FRT" (Right Front), "LH RR" (Left Rear), and "RH RR" (Right Rear) markings on the end supports match the corresponding labels on the cross bars.

4.3. Prepare Vehicle Side Rails

• Carefully remove the plastic covers from the vehicle's factory side rails to expose the mounting points. A plastic pry tool may be helpful to avoid scratching the paint.

4.4. Mount Cross Bars to Vehicle

• Place the assembled cross bar onto the vehicle's side rails, ensuring the correct front/rear and left/right orientation.
• Align the mounting points of the end supports with the exposed holes on the vehicle's side rails.
• Use the provided Allen keys (T4 for initial loosening, T5 for final tightening) to secure the cross bars.
• Adjust the length of the cross bars as needed to fit snugly between the side rails. Loosen the screws on the end supports, adjust the length, then tighten the screws.
• Once the cross bars are in place and the length is adjusted, fully tighten all screws to ensure a secure fit.
• Close the protective covers on the end supports and lock them using the provided keys. This anti-theft feature helps prevent unauthorized removal.

4.5. Installation Video Guides

For a visual guide on the installation process, please refer to the videos below:

5. Operating Instructions

Once installed, your JOYTUTUS cross bars are ready to support various rooftop cargo accessories.

• Attaching Accessories: Use compatible attachments (e.g., kayak carriers, bike racks, cargo boxes) designed for cross bars. Follow the accessory manufacturer's instructions for secure attachment.
• Load Distribution: Always distribute the weight of your cargo as evenly as possible across both cross bars and within the accessory.
• Secure Fastening: Ensure all cargo and accessories are tightly secured to prevent movement during travel. Use straps, nets, or other appropriate fasteners.
• Aerodynamic Design: The cross bars feature an aerodynamic profile designed to reduce wind resistance and noise, especially at speeds under 75 mph.

6. Maintenance

Regular maintenance ensures the longevity and safe operation of your roof rack cross bars.

• Regular Inspection: Periodically check all bolts, screws, and connections for tightness. Tighten any loose fasteners.
• Cleaning: Clean the cross bars with mild soap and water. Avoid abrasive cleaners that could damage the finish.
• Corrosion Prevention: The high-quality aluminum construction is designed to resist corrosion. However, regular cleaning, especially after exposure to salt water or road salt, is recommended.
• Storage: If not in use for extended periods, consider removing the cross bars to minimize wear and tear and potentially improve fuel efficiency. Store them in a dry, protected area.

7. Troubleshooting

8. Specifications

9. Warranty and Support

For warranty information or technical support, please refer to the product packaging or contact JOYTUTUS customer service directly. Keep your purchase receipt for warranty claims.

Contact Information: Please refer to the official JOYTUTUS website or the contact details provided with your product for the most up-to-date support information.