1. Introduction
This manual provides detailed instructions for the assembly, installation, operation, and maintenance of your SmartStandard 36in x 96in Double MDF Sliding Barn Doors with a 6.6FT Bypass Hardware Kit. Please read all instructions carefully before beginning installation to ensure proper function and safety.
The SmartStandard bypass barn door system is designed to save space by allowing two doors to slide independently on a single track, making it an ideal solution for openings where traditional swing doors are not practical. The doors feature a durable, waterproof, and scratch-resistant PVC surface over MDF construction, ensuring longevity and ease of cleaning.
Image 1.1: SmartStandard Double MDF Sliding Barn Doors in a home setting.
2. Safety Information
- Always wear appropriate safety gear, including gloves and eye protection, during installation.
- Ensure the wall structure can support the weight of the doors and hardware. Consult a professional if unsure.
- Keep children and pets away from the installation area.
- Do not modify the product or use non-approved parts, as this may compromise safety and void the warranty.
- Handle door panels with care to prevent injury or damage. They can be heavy.
3. Package Contents
Verify that all components listed below are present and undamaged before beginning assembly. If any parts are missing or damaged, contact customer support.
Image 3.1: Overview of included components.
Included Items:
- Two (2) 36in x 96in MDF Door Panels
- One (1) 6.6FT Bypass Sliding Barn Door Hardware Kit (includes track, hangers, floor guides, anti-jump pads, door stoppers, and all necessary fasteners)
- Installation Manual
4. Specifications
| Feature | Detail |
|---|---|
| Brand | SMARTSTANDARD |
| Model Number | JBPSKITJ-BDM-3696H |
| Door Dimensions (each) | 36 inches (W) x 96 inches (H) x 1.38 inches (D) |
| Track Length | 6.6 feet |
| Material | Engineered Wood (MDF) with PVC surface |
| Color | White |
| Style | Modern |
| Item Weight | Approximately 66.9 Pounds (total) |
| Assembly Required | Yes |
| Features | Waterproof, Scratch-Resistant, Easy Clean, Space-Saving Bypass Design |
Image 4.1: Details on door construction and material properties.
5. Pre-Installation Considerations
Accurate measurements are critical for proper installation and function. Ensure your opening width and height are compatible with the door kit.
Image 5.1: Measurement guide for door installation.
Measurement Guide:
- Door Opening Width (A): Measure the total width of your doorway.
- Opening Height (B): Measure the total height of your doorway.
- Fit Door Size (C): The width of each individual door panel. For this kit, each door is 36 inches wide.
- Minimum Ceiling Clearance: Ensure a minimum distance of 6 inches from the top of the rail hole to the ceiling.
Recommended Opening Sizes for 36in x 96in Double Doors:
| Fit Opening Width | Fit Opening Height | Fit Door Kit Size |
|---|---|---|
| 60in-64in | ≤94in | 36in x 96in double door + 6.6FT track |
Wall Type: The mounting hardware is designed for installation into solid wood studs or concrete walls. If installing into drywall, ensure that the track is securely fastened to wall studs. Use a stud finder to locate studs accurately.
6. Installation Guide
Follow these steps carefully for a successful installation. It is recommended to have at least two people for certain steps due to the weight and size of the doors.
Image 6.1: Step-by-step installation overview.
- Assemble the Door: Follow the instructions provided with the door panels to assemble them. The doors are pre-drilled for convenience.
- Mark and Drill Holes: Determine the desired height for the track. Mark the positions for drilling holes on the wall, ensuring they align with wall studs. If needed, attach a headboard to the wall for additional support.
- Install the Track: Attach the track to the wall using the provided spacers and lag bolts. Ensure the track is level and securely fastened.
- Attach Door Hangers and Anti-Jumpers: Install the hangers to the top edge of each door panel. Attach the anti-jumper discs to prevent the doors from lifting off the track.
- Hang the Doors: Carefully lift and hang the inside door onto the track first, then the outside door. Ensure the rollers are properly seated on the track.
- Mount the Floor Guides: Position and mount the floor guides to the floor directly beneath the doors. These guides prevent the bottom of the doors from swinging out.
- Adjust Door Stoppers: Install and adjust the door stoppers on the track to control the travel range of each door. Tighten them securely once the desired positions are set.
- Final Check: Test the doors for smooth operation. Ensure all bolts are tightened and the doors slide freely without obstruction.
7. Operation
The bypass system allows both doors to slide independently, providing flexible access to your opening. You can open either the left or right door, or both, depending on your needs.
Image 7.1: Flexible sliding operation of the double bypass doors.
- To open, gently push the door panel in the desired direction.
- To close, pull the door panel until it meets the stopper or the other door.
- Avoid forcing the doors or slamming them against the stoppers to prevent damage.
8. Maintenance and Care
Regular maintenance will ensure the longevity and smooth operation of your barn doors.
Image 8.1: Easy cleaning of the door surface.
- Cleaning: The PVC surface is waterproof and easy to clean. Use a soft, damp cloth with mild soap and water to wipe down the door panels. Avoid abrasive cleaners or harsh chemicals that could damage the finish.
- Track and Rollers: Periodically inspect the track for any debris or dust that might impede smooth sliding. Clean the track and rollers as needed. A silicone-based lubricant can be applied to the track for optimal performance, if necessary.
- Hardware: Check all bolts and fasteners periodically to ensure they remain tight. Retighten if any looseness is detected.
9. Troubleshooting
- Doors do not slide smoothly:
- Check the track for obstructions or debris.
- Ensure the track is level. Adjust if necessary.
- Verify that the rollers are clean and properly seated on the track.
- Apply a silicone lubricant to the track.
- Doors do not close completely or leave a gap:
- Re-check your initial measurements and ensure the door kit size is appropriate for your opening.
- Adjust the door stoppers to allow for maximum closure.
- Ensure the floor guides are correctly positioned and not obstructing the door's path.
- Doors are difficult to move:
- Inspect the track and rollers for any damage or wear.
- Confirm that all hardware is securely tightened but not overtightened, which could cause binding.
10. Customer Support
For further assistance, technical support, or to inquire about replacement parts, please contact SmartStandard customer service. You can typically find contact information on the SmartStandard website or through your purchase platform.
SmartStandard is committed to providing professional support for your product.
