Armordillo Rayden Series Bull Bar with KC Hilites Apollo Pro Lights

1. Introduction

This manual provides comprehensive instructions for the proper installation, operation, and maintenance of your Armordillo Rayden Series Bull Bar with KC Hilites Apollo Pro Lights. Please read all instructions carefully before beginning installation to ensure safe and correct usage. This product is designed for 2021-2024 Ford Bronco models. It is not compatible with Bronco Sport models and may interfere with front parking sensors or Adaptive Cruise Control (ACC) if equipped.

2. Safety Information

• Always wear appropriate personal protective equipment, including safety glasses and gloves, during installation.
• Ensure the vehicle is parked on a level surface with the parking brake engaged and the engine off before starting installation.
• Disconnect the vehicle's battery before performing any electrical wiring.
• Do not overtighten fasteners. Refer to vehicle manufacturer specifications for torque values where applicable.
• Verify all components are securely fastened before driving.

3. Package Contents

Verify that all components listed below are present and undamaged before proceeding with installation.

• 1x Rayden Series Bull Bar / Guard
• 2x KC Hilites 6" Apollo Pro Lights
• 1x Wiring Harness with 2-Pin Connectors
• 1x Switch and Switch Panel
• 2x Built-In Stone Guards / Bezels (for lights)
• Vehicle-Specific Mounting Brackets
• Required Installation Hardware
• Installation Guide

Image: Package contents including the bull bar, two KC Hilites Apollo Pro lights, and the wiring harness.

4. Setup and Installation

Installation of the Armordillo Rayden Series Bull Bar and KC Hilites Apollo Pro Lights is a direct bolt-on process that typically requires basic mechanic tools and no drilling. Refer to the included detailed installation guide for specific steps and diagrams.

4.1. Bull Bar Installation

1. Identify the vehicle-specific mounting points on your 2021-2024 Ford Bronco's frame.
2. Attach the provided mounting brackets to the vehicle's frame using the specified hardware. Ensure all bolts are hand-tightened initially.
3. Carefully position the Rayden Series Bull Bar onto the attached mounting brackets.
4. Secure the bull bar to the brackets using the remaining hardware.
5. Once all components are in place, progressively tighten all bolts to the manufacturer's recommended torque specifications.

Image: Visual comparison of a vehicle before and after bull bar installation.

4.2. KC Hilites Apollo Pro Lights Installation

1. Mount the KC Hilites Apollo Pro Lights into the pre-drilled holes on the Rayden Series Bull Bar. Ensure the stone guards/bezels are correctly positioned.
2. Connect the wiring harness to each light.
3. Route the wiring harness through the engine bay, ensuring it is secured away from moving parts and heat sources.
4. Connect the wiring harness to the vehicle's electrical system, following the provided wiring diagram. This typically involves connecting to a power source, ground, and the included switch.
5. Install the switch and switch panel in a convenient location within the vehicle's cabin.
6. Reconnect the vehicle's battery and test the lights for proper functionality.

Image: Details of the KC Hilites Apollo Pro Lights and their integration with the bull bar.

5. Operating Instructions

The KC Hilites Apollo Pro Lights are operated via the installed switch. Activate the switch to turn the auxiliary lights on or off. These lights are designed to provide additional illumination for off-road use or in conditions requiring enhanced visibility. Always be aware of local regulations regarding the use of auxiliary lighting on public roads.

6. Maintenance

• Regular Inspection: Periodically check all mounting hardware for tightness. Vibrations from driving can loosen bolts over time.
• Cleaning: Clean the bull bar and lights regularly with mild soap and water to remove dirt, grime, and road salt. Avoid abrasive cleaners or harsh chemicals that could damage the matte black finish or light lenses.
• Corrosion Protection: The bull bar features a three-stage finishing process for superior corrosion resistance. However, regular cleaning and inspection for any chips or scratches in the coating can help prevent rust, especially in harsh environments.
• Light Bulb Replacement: If a light bulb fails, replace it with a 100W Halogen bulb compatible with KC Hilites Apollo Pro Lights. Refer to the KC Hilites manual for specific bulb replacement procedures.

7. Troubleshooting

• Lights Not Turning On:
  • Check all wiring connections for security and proper contact.
  • Verify the fuse in the wiring harness is intact. Replace if blown.
  • Ensure the switch is functioning correctly.
  • Check the light bulbs for damage or burnout.
• Loose Bull Bar:
  • Inspect all mounting bolts and nuts. Tighten any loose fasteners.
  • Ensure mounting brackets are not bent or damaged.
• Interference with Sensors:
  • As noted, the bull bar may interfere with front parking sensors or ACC. If this occurs, consult your vehicle's manufacturer or a qualified technician for potential recalibration or alternative solutions.

8. Specifications

Image: Dimensional drawing of the bull bar.

9. Warranty Information

Armordillo products are manufactured to high standards. For specific warranty details regarding your Rayden Series Bull Bar and KC Hilites Apollo Pro Lights, please refer to the warranty documentation included with your purchase or visit the official Armordillo website. Keep your proof of purchase for any warranty claims.

10. Support

If you require further assistance with installation, troubleshooting, or have questions about your Armordillo Rayden Series Bull Bar and KC Hilites Apollo Pro Lights, please contact Armordillo customer support. Contact information can typically be found on the official Armordillo website or within the packaging materials.

You can also visit the ARMORDILLO Store on Amazon for additional product information and resources.