JAYGOVAN Electric Bicycle Brushless Hub Moto

JAYGOVAN 12-inch 24V 350W Electric Bicycle Brushless Hub Motor Conversion Kit

Brand: JAYGOVAN | Model: Electric Bicycle Brushless Hub Moto

1. Product Overview

This brushless gearless motor is designed to provide efficient and powerful support for electric bicycles and scooters. Its high speed, high torque, and high power contribute to enhanced riding performance. It is an ideal choice for enthusiasts looking to upgrade or convert their vehicles.

JAYGOVAN 12-inch Electric Bicycle Brushless Hub Motor with a scooter in the background
Figure 1.1: The JAYGOVAN 12-inch Electric Bicycle Brushless Hub Motor, shown with a compatible scooter.

2. Safety Instructions

  • Ensure the power and voltage of the battery you use are compatible with the motor (24V).
  • Prevent water from spreading over the motor shaft to avoid damage.
  • Always disconnect power before performing any installation, maintenance, or troubleshooting.
  • Wear appropriate safety gear, including gloves and eye protection, during installation.
  • Consult a qualified technician if you are unsure about any installation or wiring steps.

3. Package Contents

The package includes the following components:

  • 1 × Brushless Gearless Motor (12-inch)
  • 1 × Hall Plug-in
  • Note: Other accessories such as the controller and battery are not included.

4. Specifications

Feature Detail
Motor Type 12 inch brushless gearless motor
Material Aluminum, Pure Copper
Vehicle Service Type Scooter, E-bike
Plug Wire Type 5+3 wire
Power 350W
Voltage 24V
Current 16A
Speed 600rpm (15~30km/h / 9.3~18.63mph)
Product Diameter (including tires) 33cm / 13 inches
Open Gear Size 13cm / 5.1 inch
Shaft Length 21cm / 8.3 inches
Motor Cable Length 1.4 meters / 4.59 feet
Load Capacity Approx. 80-100 kg / 176-220 lbs.
Motor Weight (including tires) Approx. 5.1 kg / 11.24 lbs.
Diagram showing dimensions of the 12-inch electric hub motor
Figure 4.1: Key dimensions of the 12-inch electric hub motor.

5. Setup and Installation

5.1 Wiring and Connections

Proper wiring is crucial for the safe and correct operation of your hub motor. Follow the instructions carefully to connect the motor to your controller and throttle system.

Video 5.1: This video provides a detailed guide on connecting the brushless DC hub motor to its controller and throttle, illustrating the correct wiring sequence for proper functionality.

Ensure all connections are secure and insulated to prevent short circuits. The motor features a 5+3 wire plug type for connection to a compatible controller (not included).

5.2 Physical Installation

The 12-inch hub motor is suitable for 10-14 inch electric scooters and folding electric scooters, depending on available space. It can be used for both front and rear-wheel drive applications.

Close-up of the motor hub showing the valve stem and axle components
Figure 5.2: Close-up view of the motor hub, highlighting the valve stem and axle components for installation.

Mount the motor securely onto your vehicle's frame, ensuring proper alignment and clearance. The open gear size is 13cm (5.1 inches) and the shaft length is 21cm (8.3 inches). Refer to the dimensions diagram in Section 4 for precise measurements.

Side view of the 12-inch electric hub motor with its connected cables
Figure 5.3: Side view of the motor, illustrating the cable routing from the hub.

6. Operating Instructions

Once the motor is correctly installed and wired to a compatible controller and battery, you can operate your electric bicycle or scooter. The motor provides a speed range of 15-30 km/h (9.3-18.63 mph).

Video 6.1: This video demonstrates the smooth rotation of the JAYGOVAN 12-inch brushless hub motor when powered, showcasing its operational readiness and quiet performance.

The motor's performance, including speed, is influenced by factors such as load weight and terrain conditions. The Hall plugs facilitate easy connection for forward and reverse functions, depending on your controller's capabilities.

7. Maintenance

To ensure the longevity and optimal performance of your JAYGOVAN hub motor, regular maintenance is recommended:

  • Keep Dry: Avoid exposing the motor to excessive moisture. Ensure water does not spread over the shaft.
  • Cleanliness: Periodically clean the exterior of the motor to remove dirt and debris.
  • Cable Inspection: Regularly check all wiring and connections for signs of wear, damage, or looseness. Secure any loose connections.
  • Tire Pressure: If the motor includes a tire, maintain correct tire pressure for optimal performance and safety.
  • Heat Dissipation: Ensure the motor's aluminum frame, designed for heat dissipation, remains clear of obstructions.

8. Troubleshooting

If you encounter issues with your hub motor, consider the following troubleshooting steps:

  • Motor Not Spinning:
    • Check all power connections from the battery to the controller and from the controller to the motor.
    • Verify that the battery is charged and providing the correct voltage (24V).
    • Ensure the throttle is correctly connected and functioning.
    • Inspect the Hall plug-in for secure connection.
  • Reduced Performance/Speed:
    • Check the battery charge level.
    • Ensure the load on the vehicle does not exceed the recommended capacity (80-100 kg).
    • Inspect for any physical obstructions or excessive friction on the wheel.
    • Verify that the controller is functioning correctly.
  • Unusual Noises:
    • Check for loose components or foreign objects near the motor.
    • Ensure the motor is securely mounted and not vibrating excessively.

If these steps do not resolve the issue, please contact customer support for further assistance.

9. Warranty and Support

Information regarding product warranty and specific support contacts is not provided in the available product details. Please refer to the retailer or manufacturer's website for warranty terms and customer service contact information.

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