Enduro Engineering Aluminum Skid Plate Instruction Manual

1. Product Overview

The Enduro Engineering Aluminum Skid Plate is engineered to provide superior protection for the vulnerable engine cases, covers, and frame rails of your 2021-2023 Yamaha Tenere 700. Constructed from CNC-machined 5052H32 aluminum alloy, this skid plate offers an outstanding strength-to-weight ratio, ensuring robust defense against impacts and debris without adding excessive bulk.

Figure 1: The Enduro Engineering Aluminum Skid Plate, showcasing its robust aluminum construction and ventilation slots.

2. Safety Information

Always prioritize safety during installation and maintenance. Read all instructions thoroughly before beginning. Wear appropriate personal protective equipment, including safety glasses and gloves. If you are unsure about any step, consult a qualified mechanic. Ensure the motorcycle is stable and securely supported before working on it.

Important Note: This skid plate does NOT work with HEED Bunker Crash Bars. Verify compatibility with any existing accessories before installation.

3. What's in the Box

Your Enduro Engineering Aluminum Skid Plate package includes:

• 1 x Enduro Engineering Aluminum Skid Plate
• All necessary installation hardware (bolts, washers, spacers, brackets)

Figure 2: View of the skid plate from a different angle, highlighting the mounting points and overall design.

4. Installation Guide

This section provides step-by-step instructions for installing your Enduro Engineering Aluminum Skid Plate on a 2021-2023 Yamaha Tenere 700.

Tools Required:

• Standard metric wrench set
• Socket set with ratchet
• Torque wrench (recommended)
• Blue threadlocker (e.g., Loctite 242)

Installation Steps:

1. Prepare the Motorcycle: Park the motorcycle on a level surface and ensure it is stable, preferably on a center stand or paddock stand. Allow the engine to cool down if it has been recently operated.
2. Remove OEM Components (if applicable): If your motorcycle has an existing plastic or thin OEM skid plate, carefully remove it by unfastening all mounting bolts. Retain any reusable hardware if instructed by your motorcycle's service manual.
3. Identify Mounting Points: Locate the designated mounting points on your Yamaha Tenere 700's frame and engine area. The Enduro Engineering skid plate is designed to utilize specific factory mounting locations.
4. Attach Mounting Hardware: Install the provided billet aluminum mounting hardware to the frame and engine. Ensure all brackets are oriented correctly as per the included diagram (if provided with physical product). Apply a small amount of blue threadlocker to the threads of all bolts before tightening.
5. Position the Skid Plate: Carefully lift the Enduro Engineering skid plate into position, aligning its mounting holes with the installed hardware. It may be helpful to have a second person assist with holding the plate in place.
6. Secure the Skid Plate: Insert the remaining bolts through the skid plate and into the mounting hardware. Hand-tighten all bolts first to ensure proper alignment and to prevent cross-threading.
7. Final Tightening: Once all bolts are in place and hand-tight, progressively tighten them using your wrench or socket set. Refer to your motorcycle's service manual for specific torque specifications for engine and frame bolts, or tighten securely without over-tightening. Ensure all bolts are snug and the skid plate is firmly attached.
8. Verify Clearance: After installation, check for adequate clearance around all engine components, hoses, and cables. Ensure no parts are pinched or obstructed by the skid plate.

Figure 3: The skid plate installed on a Yamaha Tenere 700, showing how it integrates with the motorcycle's frame and engine.

Figure 4: Side view of the installed skid plate, highlighting its coverage of vital engine areas and footpeg mounts.

5. Operating and Features

The Enduro Engineering Aluminum Skid Plate is designed to provide continuous protection for your motorcycle's critical components during off-road riding and daily use. Its robust construction safeguards against impacts from rocks, logs, and other trail debris.

Key Features:

• Comprehensive Protection: Covers vital areas including water pumps, oil filters, engine cases, and covers.
• Frame Rail and Footpeg Mount Coverage: Features side tabs that extend upwards to protect the frame rails and footpeg mounts from damage.
• Optimized Ventilation: Vents integrated into the wings allow for proper airflow to the engine while facilitating the expulsion of mud and debris.
• Front Wheel Roost Block: A forward flap is incorporated to prevent front wheel roost from accumulating between the skid plate and engine cases.
• Maintenance Access: A strategically designed side bracket allows for oil maintenance to be performed without the need to remove the entire skid plate.

6. Maintenance

To ensure the longevity and continued performance of your Enduro Engineering Aluminum Skid Plate, follow these maintenance guidelines:

• Regular Inspection: Periodically inspect the skid plate for any signs of damage, cracks, or excessive wear, especially after aggressive riding.
• Check Mounting Hardware: Regularly check all mounting bolts for tightness. Vibrations from riding can cause bolts to loosen over time. Re-tighten as necessary, applying threadlocker if previously used.
• Cleaning: Clean the skid plate regularly, especially after riding in muddy or dusty conditions. Use water and a mild detergent to remove dirt and debris. Ensure the ventilation slots are clear.
• Corrosion Prevention: While aluminum is corrosion-resistant, prolonged exposure to harsh elements can affect its finish. Clean and dry the skid plate thoroughly after wet rides.

7. Troubleshooting

This section addresses common issues you might encounter with your skid plate.

8. Specifications

9. Warranty and Support

For any questions regarding installation, compatibility, or product performance, please contact Enduro Engineering customer support. While specific warranty details are not provided in this manual, Enduro Engineering products are manufactured to high standards. Please retain your proof of purchase for any potential warranty claims or returns.

For the most up-to-date support information, please visit the official Enduro Engineering website or contact your authorized dealer.