Introduction
This manual provides detailed instructions for the safe assembly, operation, and maintenance of your Flybar Kids Folding Beach Wagon Cart, Model FB23025WA. Please read this manual thoroughly before first use and retain it for future reference. This wagon is designed for transporting children and gear across various outdoor terrains.
Safety Information
- Maximum Weight Capacity: Do not exceed the maximum weight capacity of 165 lbs (75 kg). Overloading can cause damage or injury.
- Age Recommendation: Suitable for ages 3 and up. Adult supervision is required at all times when children are in or near the wagon.
- Secure Children: Ensure children are seated properly and securely before moving the wagon.
- Terrain: While designed for all-terrain use, exercise caution on steep inclines, uneven surfaces, or slippery conditions.
- Assembly: Ensure all parts are correctly assembled and secured before use. Regularly check for loose fasteners.
- Maintenance: Perform regular maintenance checks as described in this manual to ensure safe operation.

Image: The wagon is suitable for children aged 3 and above, with a maximum weight capacity of 165 pounds.
Package Contents
Before assembly, verify that all components are present and undamaged. If any parts are missing or damaged, contact customer support.
- Wagon Frame with Fabric Body
- 4 x All-Terrain Wheels
- 1 x Adjustable Handle Assembly
- Hardware (screws, washers, nuts) - Note: A screwdriver is required for assembly and is not included.
Setup and Assembly
The Flybar Kids Folding Beach Wagon Cart requires simple assembly. Follow these steps carefully:
- Unpack Components: Carefully remove all parts from the packaging.
- Unfold the Wagon: Place the folded wagon on a flat, stable surface. Gently pull the sides apart until the wagon fully extends and the base locks into place.
- Attach Wheels:
- Locate the four all-terrain wheels and the corresponding hardware.
- Align each wheel with its axle on the wagon frame.
- Secure each wheel using the provided screws, washers, and nuts. Ensure all fasteners are tightened securely.
- Install Handle:
- Insert the adjustable handle assembly into the designated slot at the front of the wagon.
- Secure the handle using the provided pins or locking mechanism. Ensure it is firmly attached and does not wobble.
- Final Check: Before first use, double-check all connections, especially the wheels and handle, to ensure they are secure.

Image: A fully assembled Flybar wagon, showcasing its classic design and readiness for use.
Operating Instructions
Unfolding the Wagon
- Place the wagon on a flat surface.
- Grasp the top edges of the wagon and pull them outwards until the wagon fully expands and the base is flat.
- Ensure all side panels are upright and secure.
Folding the Wagon for Storage
- Remove all contents from the wagon.
- Locate the pull strap or handle in the center of the wagon's base.
- Pull upwards on the strap/handle to collapse the wagon inwards.
- Secure the folded wagon with any integrated straps or clips to prevent it from unfolding during transport or storage.
Using the Adjustable Handle
The wagon features an adjustable handle for comfortable pulling by users of different heights.
- To adjust the handle height, locate the locking mechanism (button or lever) on the handle shaft.
- Press or release the mechanism and extend or retract the handle to your desired length.
- Ensure the mechanism locks securely into place before pulling the wagon.

Image: Close-up of the adjustable handle and an illustration of the wagon's maneuverability for tight turns.
Loading and Transporting
- Distribute weight evenly within the wagon to maintain stability.
- Do not exceed the 165 lb (75 kg) weight limit.
- The 10-inch all-terrain wheels are designed for smooth movement over sand, grass, gravel, dirt, and pavement.
- Always pull the wagon, do not push, especially when loaded.

Image: The wagon features an extra-deep bed for cargo and a comfortable wooden handle, making hauling easier.
Maintenance
- Cleaning: Wipe down the metal frame and fabric with a damp cloth and mild soap as needed. Rinse thoroughly and allow to air dry completely before folding or storing. Do not use harsh chemicals or abrasive cleaners.
- Wheel Care: Regularly check the wheels for debris, wear, or damage. Ensure the tires are properly inflated (if applicable, though "air-filled" implies pneumatic, no specific PSI given). Keep axles clean and lubricated if necessary.
- Fasteners: Periodically inspect all screws, bolts, and locking mechanisms to ensure they are tight and secure. Tighten any loose fasteners.
- Storage: Store the wagon in a cool, dry place away from direct sunlight and extreme temperatures when not in use. The folding design allows for compact storage.

Image: The wagon's robust construction ensures durability and safety for long-term use.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Wagon does not fold/unfold smoothly. | Mechanism obstructed or stiff. | Ensure no debris is blocking the folding mechanism. Apply a silicone-based lubricant to moving parts if stiff. |
| Wagon feels unstable or wobbly. | Loose wheel fasteners or uneven load distribution. | Check and tighten all wheel fasteners. Redistribute contents evenly within the wagon. |
| Difficulty pulling the wagon. | Overloaded, low tire pressure (if applicable), or rough terrain. | Reduce load to below 165 lbs. Check tire pressure and inflate if needed. Choose appropriate terrain for transport. |
| Handle does not adjust or lock. | Locking mechanism jammed or damaged. | Clear any obstructions from the locking mechanism. If damaged, contact customer support for replacement parts. |
Specifications
- Model Number: FB23025WA
- Product Dimensions (L x W x H): 44.88" x 39.7" x 28.35"
- Material: Metal frame, fabric body
- Color: Red
- Weight Capacity: 165 lbs (75 kg)
- Item Weight: 39.75 lbs (18 kg)
- Number of Wheels: 4
- Wheel Type: 10-inch Air-filled All-Terrain Wheels
- Recommended Age: 3+ Years
- Assembly Required: Yes
Warranty and Support
For warranty information, product support, or to order replacement parts, please contact Flybar customer service. Refer to your purchase documentation or the official Flybar website for contact details.
Website: Visit the Flybar Store on Amazon