Introduction
This manual provides essential instructions for the safe and effective assembly, operation, and maintenance of your SOLO 410 Backpack Sprayer. Please read this manual thoroughly before using the sprayer to ensure proper function and to prevent injury or damage. Keep this manual for future reference.
Safety Information
Always observe the following safety precautions when using the SOLO 410 Backpack Sprayer:
- Read all instructions: Familiarize yourself with the sprayer's components and operation before use.
- Wear protective gear: Always wear appropriate personal protective equipment (PPE) such as gloves, eye protection, and a mask, especially when handling chemicals.
- Ventilation: Use the sprayer in a well-ventilated area to avoid inhaling fumes.
- Chemical compatibility: Do not use with abrasive sprays or wettable powders, as these can damage the pump or seals. Consult chemical labels for compatibility with plastic sprayers.
- Avoid contact: Prevent contact with skin and eyes. In case of contact, follow the chemical manufacturer's first aid instructions.
- Storage: Store the sprayer in a cool, dry place, away from heat sources, open flames, and out of reach of children and pets.
- Disposal: Dispose of contents and the container in accordance with local, state, and federal regulations.
- Supervision: Do not allow children or untrained individuals to operate the sprayer.
- Pressure release: Always release pressure from the tank before opening or performing maintenance.
Product Components
The SOLO 410 Backpack Sprayer consists of several key components:

Image: The SOLO 410 Backpack Sprayer showing the tank, pump handle, hose, and spray wand assembly.
- Tank: 3-gallon capacity, made of durable Polyethylene (PE). Features a large 4.75-inch opening for easy filling.
- Pump Assembly: Internal piston pump system with an effective mixing mechanism.
- Pump Lever: Ergonomically designed, can be repositioned vertically for compact storage.
- Hose: Connects the pump to the spray wand.
- Spray Wand: Includes a trigger valve and nozzle for controlled application.
- Nozzle: Adjustable for various spray patterns.
- Filter Basket: Easily removable, located in the tank opening.
- Carry Handle: Integrated for comfortable transport.
- Backpack Straps: For comfortable carrying during operation.
- Stable Tank Base: Designed to prevent tipping during filling and use.
Setup and Assembly
Follow these steps to assemble your sprayer before first use:
- Unpack Components: Carefully remove all parts from the packaging. Verify that all components listed in the "Product Components" section are present.
- Attach Hose: Securely connect the hose to the pump outlet and the spray wand handle. Ensure all connections are tight to prevent leaks.
- Attach Spray Wand: Connect the spray wand to the trigger valve on the hose handle.
- Install Nozzle: Screw the desired nozzle onto the end of the spray wand. Ensure it is finger-tight.
- Adjust Backpack Straps: Attach the backpack straps to the designated points on the sprayer tank. Adjust the strap length for a comfortable and secure fit on your back.
- Position Pump Lever: Ensure the pump lever is correctly installed and moves freely. It can be adjusted for left or right-hand operation if applicable, or repositioned for storage.
Operation
Operating your SOLO 410 Backpack Sprayer:
- Prepare Solution: Mix your desired liquid solution according to the chemical manufacturer's instructions in a separate container.
- Fill Tank: Unscrew the tank lid and remove the filter basket. Carefully pour the prepared solution into the tank. Do not overfill beyond the maximum fill line. The large 4.75-inch opening facilitates easy filling.
- Replace Filter and Lid: Reinsert the filter basket and securely screw the tank lid back on. Ensure it is tight to prevent leaks and maintain pressure.
- Pressurize Sprayer: Place the sprayer on your back. Operate the pump lever repeatedly to build pressure inside the tank. The internal piston pump will also agitate the liquid during pumping, ensuring consistent mixing.
- Begin Spraying: Aim the spray wand at the target area. Squeeze the trigger valve on the wand handle to begin spraying. Adjust the nozzle to achieve the desired spray pattern (e.g., fine mist, stream).
- Maintain Pressure: Continue to pump the lever periodically during spraying to maintain consistent pressure and spray performance.
- Stop Spraying: Release the trigger valve to stop spraying.
- Release Pressure: After use, or before opening the tank, always release any remaining pressure by holding the spray wand over a safe area and squeezing the trigger until no more liquid is expelled.
Maintenance
Proper maintenance ensures the longevity and performance of your sprayer:
- Clean After Each Use:
- Empty any remaining solution from the tank.
- Rinse the tank thoroughly with clean water. Pump clean water through the hose and spray wand until all chemical residue is flushed out.
- Clean the filter basket and nozzle with water and a soft brush.
- Inspect Components: Regularly check the hose, seals, and connections for any signs of wear, cracks, or leaks. Replace damaged parts immediately.
- Lubrication: Periodically lubricate the pump piston seals with silicone grease to ensure smooth operation and prevent wear.
- Winter Storage: If storing in freezing temperatures, ensure the sprayer is completely empty and dry to prevent damage from ice expansion.
- Long-Term Storage: Store the sprayer in a clean, dry, and cool place, away from direct sunlight and extreme temperatures. Reposition the pump lever vertically to save space if desired.
Troubleshooting
Common issues and their solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| No pressure or low pressure |
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| Leaking from connections |
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| Uneven spray pattern |
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Specifications
Technical details for the SOLO 410 Backpack Sprayer:
- Model: SOLO 410
- Tank Volume: 3 Gallons (11.36 Liters)
- Pump Type: Internal Piston Pump
- Material: Polyethylene (PE)
- Maximum Pressure: 90 PSI (6.2 Bar)
- Item Weight: Approximately 11.68 pounds (5.31 kg)
- Product Dimensions: Approximately 16"W x 10"H (Dimensions may vary slightly based on specific measurement points)
- Power Source: Manual
- Included Components: Nozzle, Hose
- UPC: 720343410013
Warranty and Support
For warranty information, technical support, or to order replacement parts, please contact SOLO customer service. Refer to the product packaging or the official SOLO website for the most current contact details and warranty terms.
Website: www.solo.us (Example link, please verify official website)





