1. Introduction
This manual provides essential information for the proper installation, setup, and operation of your FLIPSKY FT85BS V2.0 84V 60A Electronic Speed Controller (ESC). Please read this manual thoroughly before use to ensure optimal performance and safety.
2. Safety Information
Always prioritize safety when working with high-voltage electronic components. Improper handling or installation can lead to serious injury or damage to equipment.
- Ensure all connections are secure and insulated to prevent short circuits.
- Verify battery voltage and polarity before connecting to the ESC.
- Avoid touching exposed wires or terminals when the system is powered.
- Operate in a well-ventilated area to prevent overheating.
- Refer to the manufacturer's guidelines for all connected components (motors, batteries, etc.).
3. Product Overview and Features
The FLIPSKY FT85BS V2.0 ESC is a high-performance speed controller designed for various electric applications, including electric skateboards, ebikes, scooters, motorcycles, and robotics. It features robust construction with an aluminum case for efficient heat dissipation and advanced control capabilities.
Key Features:
- CPU: AT32F403ARCT7 with ARM Cortex-M4 structure, 240MHz clock speed, max PWM switching frequency 45KHz.
- Control Modes: Supports FOC (Field-Oriented Control) for low noise and smooth starting, and BLDC square wave mode.
- Programmability: Configurable via Flipsky ESC Tool and Flipsky VX4 remote (Firmware Version: VX4_V1.2).
- Real-time Data: Supports real-time data monitoring and fault alerts.
- Adaptive Control: Adaptive variable PWM frequency control.
- Sensor Support: Sensor mode (HALL) and sensorless mode (IPDS, HFPI).
- Protection Functions: Low/high voltage, over-current, temperature abnormality, MOSFET over-temperature/over-current, battery over-discharge, motor over-temperature.
4. Specifications
| Parameter | Value |
|---|---|
| Voltage | 14-84V (4-20S) |
| Continuous Current | 50V/60A; 75V/50A; 84V/40A (Dependent on mounting, ambient temperature, and air/water circulation) |
| Peak Current | 250A |
| Communication Ports | USB, CAN, UART |
| Input Signal Support | PPM, UART (compatible with FLIPSKY remote VX4 only), ADC |
| BEC | 5V@1A |
| Motor/Power Wire Size | 12 AWG |
| Size (Including Alu. Case) | L110.5*W55*H30mm |
| Material | Aluminum |
| Power Switch Button | Red |
5. Setup and Installation
5.1 Unboxing
The FLIPSKY FT85BS V2.0 ESC package typically includes the following components:
- FLIPSKY FT85BS V2.0 ESC
- USB Type-C Cable
- Various sensor and adapter wires (e.g., PH2.0-6Pin & ZH1.5-6Pin hall sensor wire adapter, PH2.0-5Pin adapter wire, GH1.25-4Pin wire without connector)
- Instruction Manual
5.2 Wire Connection
Carefully connect all necessary wires to the ESC. Refer to the wiring diagram and the following steps:
- Connect the motor phase wires and Hall sensor wires to the corresponding ports on the ESC.
- Connect the power switch button.
- Connect the battery wire (ensure correct polarity).
- Connect the remote receiver.
- Connect any optional accessories such as brake lights, front lights, or horn wires.
For a visual guide on wire connections, please refer to the video below:
5.3 Parameter Settings via Flipsky ESC Tool
To configure the ESC parameters, connect it to a computer using the provided USB cable and the Flipsky ESC Tool software.
- Connect the ESC to your computer via USB.
- Power on the ESC.
- Open the Flipsky ESC Tool software on your computer.
- Click "Connect" to establish communication between the ESC and the tool.
- In the "Motor Setup" tab, set the "Motor Rated Current(A)", "Li-ion Battery Series(S)", and "Cell Cut-Off Voltage" according to your motor and battery specifications.
- Click the "Identification Button" and confirm to proceed with motor parameter identification.
- Review the parameter identification results.
- Navigate to the "Control Setup" tab.
- Switch the "Input Signal Type" to UART (if using a compatible remote like FLIPSKY VX4).
- Choose the "UART Control Mode" and "Extra Interface" options based on your needs (e.g., Current Gear Reverse Brake, Front/Brake Light, Horn).
- Click "Write Setup" to save all configured parameters to the ESC.
For a visual guide on parameter settings, please refer to the video below:
5.4 Firmware Update
Regularly updating the ESC firmware ensures optimal performance and access to the latest features. Firmware updates are supported via the Flipsky ESC Tool.
- Connect the ESC to your computer and open the Flipsky ESC Tool.
- Navigate to the "Firmware Update" tab.
- Follow the on-screen instructions to download and install the latest firmware.
- Ensure the ESC remains powered and connected throughout the update process.
For a visual guide on firmware updates, please refer to the video below:
6. Operating Instructions
6.1 Power On/Off
The ESC is equipped with a power switch button. Press the button to power the unit on or off. If using a remote, ensure it is paired and configured correctly to control the ESC.
6.2 Speed Gear Levels
The ESC supports multiple speed gear levels: Low, Medium, High, and Reverse. These can typically be adjusted via the connected remote control or configured through the ESC Tool.
6.3 Regenerative Braking
The FT85BS V2.0 ESC supports regenerative braking, which converts kinetic energy back into electrical energy to recharge the battery during braking. This feature can be configured in the ESC Tool.
7. Maintenance
- Regularly inspect all wiring and connections for wear or damage.
- Keep the ESC clean and free from dust, dirt, and moisture.
- Ensure adequate airflow around the ESC for optimal cooling, especially during high-current operation.
- Avoid exposing the ESC to extreme temperatures or direct sunlight for prolonged periods.
8. Troubleshooting
If you encounter issues with your ESC, consider the following common troubleshooting steps:
- No Power: Check battery connections, power switch, and ensure the battery is charged.
- Motor Not Spinning: Verify motor phase and sensor wire connections. Re-run motor detection in the Flipsky ESC Tool. Check remote pairing and battery voltage.
- Erratic Behavior: Ensure all parameters are correctly set in the Flipsky ESC Tool. Check for loose connections or interference.
- Overheating: Reduce load, improve ventilation, or check motor/battery current limits in the ESC Tool.
- Error Codes: Refer to the Flipsky ESC Tool for specific error code diagnostics.
9. Warranty and Support
The FLIPSKY FT85BS V2.0 ESC comes with a 2-month warranty from the date of purchase. For technical support, warranty claims, or further assistance, please contact FLIPSKY customer service or visit their official website.
