Rems Akku-Press XL 45Kn 22V Crimping Tool User Manual

1. Introduction

The Rems Akku-Press XL 45Kn 22V is a powerful, battery-operated radial press designed for creating press connections for pipe systems. This robust tool is engineered for efficiency and reliability in professional applications, ensuring secure and leak-proof joints. This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your Rems Akku-Press XL.

2. Safety Instructions

Always observe the following safety precautions to prevent injury and damage to the tool:

• Read the Manual: Before operating the tool, thoroughly read and understand all instructions and safety warnings in this manual.
• Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and hearing protection, when operating the crimping tool.
• Work Area: Ensure your work area is well-lit and free from clutter. Keep children and bystanders away while operating the tool.
• Tool Condition: Inspect the tool, battery, and crimping jaws for any damage before each use. Do not use a damaged tool.
• Battery Safety: Use only Rems original batteries and chargers. Do not expose batteries to extreme temperatures or moisture.
• Secure Workpiece: Always ensure the pipe and fitting are properly aligned and secured before initiating the crimping process.
• Maintenance: Disconnect the battery before performing any maintenance or changing crimping jaws.

3. Package Contents

Your Rems Akku-Press XL 45Kn 22V package typically includes the following components:

• Rems Akku-Press XL 45Kn 22V Basic Unit
• Rechargeable Battery (22V)
• Battery Charger
• Crimping Jaws (specific size, e.g., Z7 XL)
• L-Boxx System Case
• User Manual (this document)

Figure 3.1: Rems Akku-Press XL 45Kn 22V crimping tool, battery, charger, and crimping jaws neatly organized within its L-Boxx system case.

4. Setup

1. Charge the Battery: Insert the battery into the charger and connect the charger to a power outlet. Allow the battery to fully charge before first use. Refer to the charger's indicator lights for charging status.
2. Insert Battery: Once charged, slide the battery firmly into the battery slot on the rear of the crimping tool until it clicks into place.
3. Attach Crimping Jaws:
   • Ensure the tool is switched off and the battery is removed for safety.
   • Open the jaw retention pin on the tool head.
   • Align the appropriate crimping jaws (matching the pipe and fitting size) with the tool head.
   • Insert the jaws and secure them by closing the retention pin. Ensure the jaws are seated correctly and cannot be easily removed.

5. Operating Instructions

Follow these steps to perform a crimping operation:

1. Prepare Pipe and Fitting: Cut the pipe to the required length and deburr the edges. Ensure the pipe end is clean and free of debris. Insert the pipe fully into the fitting.
2. Position the Tool: Open the crimping jaws and place them squarely over the fitting. Ensure the jaws fully encompass the fitting's crimping collar.
3. Initiate Crimping: Press and hold the trigger. The tool will automatically begin the crimping cycle. The jaws will close, pressing the fitting onto the pipe.
4. Complete Cycle: The tool will automatically stop once the crimping process is complete and the required pressure is reached. Release the trigger.
5. Remove Tool: Open the crimping jaws and carefully remove the tool from the newly crimped connection.
6. Inspect Connection: Visually inspect the crimped connection to ensure it is uniform and secure.

Figure 5.1: The Rems Akku-Press XL 45Kn 22V crimping tool positioned on a pipe fitting, demonstrating the crimping process.

6. Maintenance

Regular maintenance ensures the longevity and optimal performance of your Rems Akku-Press XL:

• Cleaning: After each use, wipe down the tool and crimping jaws with a clean, dry cloth to remove any dirt or debris. Do not use harsh chemicals or solvents.
• Jaw Inspection: Regularly inspect the crimping jaws for wear, damage, or deformation. Replace worn or damaged jaws immediately to ensure proper crimping.
• Lubrication: Refer to the detailed Rems service manual for specific lubrication points and schedules. Generally, moving parts may require periodic lubrication.
• Battery Care: Store batteries in a cool, dry place. Do not store fully discharged batteries for extended periods. Charge them periodically if not in use.
• Storage: Store the tool and accessories in the L-Boxx case in a dry, secure location, away from direct sunlight and extreme temperatures.

7. Troubleshooting

If you encounter issues with your Rems Akku-Press XL, consider the following:

If problems persist, contact Rems customer support or an authorized service center.

8. Specifications

9. Warranty and Support

For warranty information, service, or technical support, please contact Rems directly or refer to the warranty card included with your product. You may also reach out to the authorized dealer from whom you purchased the Rems Akku-Press XL 45Kn 22V.

Manufacturer: Rems

Reference: 579014

Availability of spare parts: Information unavailable on spare parts. Please contact Rems for details.