POPPSTAR 4260631552965
Poppstar DIN Rail Power Supply 5V DC 4.5A 22.5W
Model: 4260631552965
Introduction
This instruction manual provides essential information for the safe and efficient installation, operation, and maintenance of your Poppstar DIN Rail Power Supply. Please read this manual thoroughly before using the device and keep it for future reference. This power supply is designed for use in various applications including electrical cabinets, distribution boxes, and industrial automation systems.
Safety Instructions
WARNING: Risk of electric shock. Installation and maintenance must be performed by qualified personnel only.
- Ensure the power supply is disconnected from the mains before any installation, wiring, or maintenance work.
- Do not operate the device if it is damaged or if the housing is open.
- Protect the device from moisture, dust, and extreme temperatures.
- Ensure proper ventilation to prevent overheating.
- The device is designed for indoor use only (IP20 protection class).
- Observe all local and national electrical codes and regulations.
- The output voltage is adjustable. Incorrect adjustment can damage connected devices.
Product Overview
The Poppstar DIN Rail Power Supply is a compact and efficient unit designed to provide a stable 5V DC output. It features easy DIN rail mounting and includes various protection mechanisms for safe operation.
Key Features:
- High Efficiency and Low Ripple
- DC OK Indicator Light (LED)
- Adjustable Output Voltage (4V - 6V DC)
- Protection against Overload (Hiccup Mode), Overvoltage, and Short Circuit
- Compact and Lightweight Plastic Housing
- Simple DIN Rail Mounting (TS 35/7.5 and TS 35/15 compatible)
- Screw Terminals Protected Against Accidental Contacts
- Protection Class II, IP20 Rating
Figure 1: Front view of the Poppstar DIN Rail Power Supply, showing input/output terminals, DC OK LED, and voltage adjustment screw. Item No.: 1010821.
Setup and Installation
This power supply is designed for quick and easy mounting on standard DIN rails. Ensure all safety precautions are followed before proceeding with installation.
1. Mounting on DIN Rail:
- Ensure the DIN rail (TS 35/7.5 or TS 35/15) is securely installed within an electrical cabinet or enclosure.
- Position the power supply above the DIN rail.
- Hook the upper edge of the power supply onto the DIN rail.
- Press the lower part of the power supply firmly against the rail until it clicks into place.
- Verify that the power supply is securely attached and cannot be easily dislodged.
Figure 2: The power supply securely mounted on a standard DIN rail, demonstrating the click-in installation.
2. Wiring Connections:
Use appropriate wire gauges for input and output connections. The screw terminals are designed for secure connections.
- Input (AC): Connect the AC mains voltage (100-240V AC, 50/60Hz) to the "L" (Line) and "N" (Neutral) terminals. Ensure correct polarity.
- Output (DC): Connect your 5V DC load to the "+" and "-" terminals. Ensure correct polarity for your connected devices.
- Tighten all screw terminals securely to prevent loose connections, which can cause arcing or overheating.
Figure 3: Rear view of the power supply, highlighting the DIN rail mounting mechanism.
Operating Instructions
1. Powering On:
Once the power supply is correctly installed and wired, apply AC mains voltage to the input terminals. The device will power on automatically.
2. DC OK Indicator:
A small LED labeled "DC OK" is located on the front panel. This LED will illuminate when the DC output voltage is active and within the specified range. If the LED flickers or is off, it indicates an issue with the power supply or the load.
3. Output Voltage Adjustment:
The output voltage can be adjusted between 4V and 6V DC using a small potentiometer located near the output terminals, typically marked "+V ADJ".
- Use a small, insulated screwdriver to carefully turn the adjustment screw.
- Turn clockwise to increase the voltage, counter-clockwise to decrease it.
- Monitor the output voltage with a multimeter while adjusting to ensure it meets the requirements of your connected devices.
- WARNING: Do not exceed the maximum voltage rating of your connected devices.
Maintenance
The Poppstar DIN Rail Power Supply requires minimal maintenance. Regular checks can help ensure long-term reliable operation.
- Cleaning: Disconnect power before cleaning. Use a dry, soft cloth to wipe the exterior. Do not use liquid cleaners or solvents.
- Ventilation: Ensure that the ventilation slots are not obstructed to allow for proper airflow and heat dissipation.
- Connections: Periodically check all wiring connections for tightness. Loose connections can lead to poor performance or safety hazards.
- Environmental Conditions: Ensure the operating environment remains within the specified temperature and humidity ranges.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| No output voltage / DC OK LED off |
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| DC OK LED flickering |
|
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| Output voltage incorrect |
|
|
Specifications
| Input Voltage | 100-240 V AC, 50/60 Hz, 1.5A max |
| Output Voltage | 5V DC (adjustable 4V - 6V) |
| Output Current | 4.5 A max |
| Output Power | 22.5 W max |
| Efficiency | 90% |
| Operating Temperature | -10°C to 40°C |
| Storage Temperature | -40°C to 85°C |
| Relative Humidity (Operation) | 20-90% (non-condensing) |
| Relative Humidity (Storage) | 10-95% (non-condensing) |
| Protection Class | II |
| IP Rating | IP20 |
| Dimensions (L x W x D) | 90 mm x 52.5 mm x 58 mm |
| Weight | 7.2 ounces (approx. 204g) |
| Model Number | 4260631552965 |
| Item Number | 1010821 |
Figure 4: Dimensions of the Poppstar DIN Rail Power Supply: 90 mm length, 52.5 mm width, and 58 mm depth.
What's in the Box
- 1 x Poppstar DIN Rail Power Supply (5V DC 4.5A 22.5W)
Warranty and Support
For warranty information and technical support, please refer to the documentation provided with your purchase or contact Poppstar customer service directly. Keep your proof of purchase for warranty claims.
Manufacturer: Poppstar GmbH Heidelberger Str. 49 D-74746 Höpfingen Germany