BYGD S5000

BYGD S5000 5A Smart 6V/12V Battery Charger and Maintainer User Manual

Model: S5000 | Brand: BYGD

1. Introduction

Thank you for choosing the BYGD S5000 Smart Battery Charger and Maintainer. This device is designed to charge and maintain 6-volt and 12-volt lead-acid batteries (flooded, gel, AGM, SLA, VRLA, maintenance-free) and 12-volt lithium-ion (LiFePO4) batteries. It features advanced charging modes, automatic repair functions, and multiple safety protections to ensure optimal battery performance and longevity.

BYGD S5000 Smart Battery Charger with alligator clips

Image 1.1: The BYGD S5000 Smart Battery Charger with its attached alligator clips. This image shows the compact design and the display panel of the charger.

2. Safety Information

Please read and understand all safety information before using this product. Failure to follow these instructions may result in electric shock, fire, or serious injury.

  • Always wear eye protection and protective clothing when working with batteries.
  • Ensure the charging area is well-ventilated.
  • Keep out of reach of children.
  • Do not expose the charger to rain or excessive moisture. The device is IP65 waterproof, meaning it is protected against low-pressure water jets, but it should not be immersed in water.
  • Never charge a frozen or damaged battery.
  • Connect the output clips to the battery terminals correctly: positive (+) to positive, negative (-) to negative. Avoid reverse connections.
  • Disconnect the AC power before making or breaking the battery connections.
BYGD S5000 Smart Battery Charger with water droplets, indicating IP65 waterproof rating

Image 2.1: The BYGD S5000 charger shown with water droplets, illustrating its IP65 waterproof rating. Note: Do not immerse in water.

3. Product Features

  • Versatile Compatibility: Charges 6V and 12V lead-acid (flooded, gel, AGM, SLA, VRLA) and 12V lithium-ion (LiFePO4) batteries.
  • Automatic Operation: Fully automatic charging with zero overcharge risk.
  • Force Mode: Manually initiate charging for deeply discharged batteries (down to zero volts).
  • Integrated Digital Thermal Sensor: Adjusts charging based on ambient temperature to prevent over-charging in hot climates and under-charging in cold climates.
  • Advanced Memory Function: Remembers the last used charging mode and automatically resumes it upon restart.
  • Battery Repair Mode: Utilizes slow pulse reconditioner technology to address sulfation and acid stratification, restoring battery performance and extending life.
  • Multi-Protection: Includes over-current, over-charge, over-temperature, short-circuit, over-voltage, low-voltage, and reverse connection protection.
  • Compact and Durable Design: Lightweight and robust construction for easy portability and long-lasting performance. Features a built-in hook for convenient hanging.
Overview of BYGD S5000 charger features including battery charging, repair, life extension, lithium support, memory, 4-stage charging, stable charging, multi-safe protection, hook, IP65 waterproof, and long cable.

Image 3.1: An overview of the BYGD S5000's key features, highlighting its capabilities such as battery charging, repair, life extension, and various protections.

Icons representing multiple protection features: over-current, over-charge, over-temperature, short-circuit, over-voltage, low-voltage, reverse connection protection.

Image 3.2: Visual representation of the multi-protection features integrated into the BYGD S5000 charger, ensuring safe operation.

4. Package Contents

The BYGD S5000 package includes:

  • BYGD S5000 Smart Battery Charger
  • Battery Clamps (Alligator Clips)
  • AC Power Cord
  • User Manual
Contents of the BYGD S5000 package, showing the charger, alligator clips, and user manual.

Image 4.1: An illustration of all items included in the BYGD S5000 product package, including the charger unit, battery clamps, and the instruction manual.

5. Setup and Connection

  1. Prepare the Battery: Ensure the battery terminals are clean and free of corrosion. If necessary, clean them with a wire brush and baking soda solution.
  2. Connect to Battery:
    • Connect the RED positive (+) clamp to the positive (+) battery terminal.
    • Connect the BLACK negative (-) clamp to the negative (-) battery terminal.
    • For vehicles, if connecting to the chassis, connect the negative clamp to a non-painted, heavy gauge metal part of the chassis away from the battery and fuel line.
  3. Connect to AC Power: Plug the charger's AC power cord into a suitable electrical outlet (115 Volts). The charger will power on and enter standby mode.
Close-up of the charger's connectors, showing the AC plug, the quick-connect output, and the alligator clips.

Image 5.1: A detailed view of the charger's connection components, including the AC power plug and the battery clamp connectors.

6. Operating Instructions

6.1. Selecting a Charging Mode

After connecting the charger to the battery and AC power, press the MODE button to cycle through the available charging modes. The charger will display the selected mode.

Diagram showing multiple charging modes: 12V, 12V AGM SLA, 12V Lithium, 12V Repair, 6V, and 12V Supply, with descriptions for each.

Image 6.1: An illustration of the various charging modes available on the BYGD S5000, along with their intended battery types and functions.

  • 6V Mode: For 6V lead-acid batteries (wet, gel, enhanced flooded, maintenance-free, calcium).
  • 12V Mode: For 12V lead-acid batteries (wet, gel, enhanced flooded, maintenance-free, calcium).
  • 12V AGM SLA Mode: Specifically for 12V AGM and SLA lead-acid batteries.
  • 12V Lithium Mode: For 12V Li-ion batteries with BMS, including LiFePO4. Use with care.
  • 12V Repair Mode: Extends the life of old, idle, slightly damaged batteries by removing sulfation and repairing them with pulse repair technology.
  • 12V Supply Mode: Converts to DC power to supply any 12VDC device with a maximum supply current of 2A. Use in excess of 2A is strictly prohibited.

6.2. Charging Process (5 Step 4 Stage Smart Charging)

The BYGD S5000 employs a sophisticated 5-step, 4-stage charging process to optimize battery health and charge efficiency:

  1. Step 1: Pre-charge - Initial assessment and gentle charging for deeply discharged batteries.
  2. Step 2: Charge Detection and Diagnosis - Analyzes battery condition and determines optimal charging parameters.
  3. Step 3: Constant Current Charging - Charges the battery at a steady current until it reaches a certain voltage level.
  4. Step 4: Constant Voltage Charging - Charges the battery at a steady voltage, allowing the current to decrease as the battery approaches full charge.
  5. Step 5: Trickle Maintenance Charging - Maintains the battery at full charge, preventing self-discharge and sulfation.
Diagram illustrating the 5 Step 4 Stage Smart Charger process: Pre-charge, Charge detection and diagnosis, Constant current charging, Constant Voltage Charging, Trickle maintenance charging.

Image 6.2: A visual breakdown of the 5-step, 4-stage smart charging process implemented by the BYGD S5000 charger.

6.3. Memory Function

The charger features an advanced memory function. It will remember the last selected charging mode and automatically resume charging in that mode when reconnected or powered on, saving time and effort.

6.4. Temperature Compensation

The integrated digital thermal sensor detects ambient temperature and adjusts the charging voltage accordingly. This prevents over-charging in hot conditions (e.g., 45°C / 113°F) and under-charging in cold conditions (e.g., -20°C / -4°F), ensuring optimal and safe charging performance.

Image showing temperature compensation: increased charging voltage for cold weather (-20°C) and reduced charging voltage for hot weather (45°C).

Image 6.3: Illustration of the charger's temperature compensation feature, which adjusts charging parameters for both cold and hot environments.

7. Battery Capacity & Charging Time Reference

The following table provides a reference for battery capacity and approximate charging times. Actual times may vary based on battery condition, discharge level, and ambient temperature.

Table showing battery capacity and charging time for 6/12V batteries up to 120Ah, and a list of compatible battery types including LIPO, AGM, WET CELL, GEL CELL.

Image 7.1: A reference chart detailing estimated charging times for various battery capacities and a list of compatible battery types.

Approximate Charging Times for 6/12V Batteries (up to 120Ah)
Battery Type2-10Ah10-20Ah20-40Ah40-80Ah80-120Ah
Charging Time0.5-3h3-6h6-12h12-18h18-30h

Compatible Battery Types: LIPO (with BMS), AGM, WET CELL, GEL CELL, etc. Suitable for CARS, MOTORCYCLES, LAWNMOWERS, OFF-ROADERS, etc.

8. Troubleshooting

The charger's display provides indicators for various conditions. Refer to the display for diagnostic information.

  • Red Warning Light On: Indicates a potential issue such as a bad battery, reversed connections, or voltage over 15V.
  • Battery Charge Status Indicators: Four bars indicate 25%, 50%, 75%, and 100% charge levels.
  • Indicator Light On (Standby): Charger is connected to AC power and ready for mode selection.

If the charger is not operating as expected, check the following:

  1. Ensure all connections are secure and correct (positive to positive, negative to negative).
  2. Verify the AC power outlet is functional.
  3. Confirm the correct charging mode is selected for your battery type.
  4. If the battery is severely discharged (below 2V), use the "Force Mode" if available and appropriate for your battery type.
  5. If the "Repair Mode" is selected, allow sufficient time for the reconditioning process.
BYGD S5000 charger display showing warning indicators, battery charge status, and mode selection button. Also highlights memory and diagnostic functions.

Image 8.1: The charger's display panel, indicating warning signs (e.g., bad battery, reversed connections, over 15V), battery charge level, and the mode selection interface.

9. Specifications

FeatureSpecification
Model NumberS5000
Input Voltage115 Volts AC
Output Voltage6 Volts / 12 Volts DC
Charging Current5 Amps
Product Dimensions5.5"D x 3.5"W x 2.4"H (140.5mm x 89mm x 61mm)
Item Weight1.85 pounds
IP RatingIP65 (Protected against low-pressure water jets; not for immersion)
Compatible Battery TypesLead-acid (Flooded, Gel, AGM, SLA, VRLA), Lithium-ion (LiFePO4)
Maximum Battery CapacityUp to 120Ah
Dimensions of the BYGD S5000 charger: 5.53 inches (140.5mm) length, 3.5 inches (89mm) width, 1.93 inches (61mm) height.

Image 9.1: Dimensional drawing of the BYGD S5000 charger, showing its compact size.

10. Warranty and Support

For warranty information or technical support, please refer to the contact details provided with your purchase documentation or visit the official BYGD website. Keep your proof of purchase for any warranty claims.

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