PRO COMP K6005T

Pro Comp 5 Stage 1 Suspension Kit

Model: K6005T

Brand: PRO COMP

Introduction

This manual provides comprehensive instructions for the installation, operation, and maintenance of the Pro Comp 5 Stage 1 Suspension Kit, model K6005T. This kit is designed to enhance the performance and appearance of your vehicle by providing a lift and improving ride quality. Please read all instructions carefully before beginning installation to ensure proper fitment and safe operation.

Safety Information

Always prioritize safety during installation and operation. Failure to follow these safety guidelines may result in serious injury or damage to your vehicle.

Ensure the vehicle is securely supported on jack stands or a lift before working underneath. Never rely solely on a jack.
Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and closed-toe shoes.
Disconnect the vehicle's battery before performing any electrical work.
Use the correct tools for each task. Do not use damaged or incorrect tools.
If you are unsure about any step, consult a qualified automotive technician.
After installation, perform a thorough inspection of all components and ensure all fasteners are torqued to manufacturer specifications.
Have the vehicle's alignment checked by a professional after suspension modifications.

Package Contents

Verify that all components listed below are present in your kit before beginning installation. If any parts are missing or damaged, contact Pro Comp customer support immediately.

Figure 1: All components of the Pro Comp 5 Stage 1 Suspension Kit, including shocks, control arms, lift blocks, U-bolts, and various brackets.

Kit Components:

Front Lift Spindles (2)
Front Crossmembers (2)
Rear Lift Blocks (2)
Rear U-Bolts (4)
Front Shocks (2)
Rear Shocks (2) (Typically included in a full suspension kit, though not explicitly shown in the provided image)
Various Brackets and Hardware (e.g., differential drop brackets, sway bar drop brackets, brake line relocation brackets, nuts, bolts, washers)

Setup and Installation

This section outlines the general steps for installing the Pro Comp 5 Stage 1 Suspension Kit. Specific torque specifications and detailed diagrams are typically found in the manufacturer's included instruction sheet. Always refer to those for precise values.

Tools Required:

Vehicle Lift or Jack Stands
Torque Wrench
Socket Set (Metric and/or SAE, depending on vehicle)
Wrench Set
Pry Bar
Hammer/Mallet
Measuring Tape
Grease Gun (for components with grease fittings)

General Installation Steps:

Preparation: Park the vehicle on a level surface. Engage the parking brake. Loosen lug nuts on all wheels. Lift the vehicle and support it securely with jack stands under the frame. Remove wheels.
Front Suspension Disassembly: Disconnect sway bar end links, tie rod ends, upper and lower control arms from the spindle. Disconnect brake lines and ABS wires, ensuring they are not stretched or damaged. Remove the factory shock/strut assembly and spindle.
Front Kit Installation: Install the new front crossmembers and differential drop brackets (if applicable). Install the new lift spindles. Reconnect upper and lower control arms, tie rod ends, and sway bar end links. Install the new front shocks. Reconnect brake lines and ABS wires, ensuring proper routing and clearance.
Rear Suspension Disassembly: Support the rear axle with a jack. Disconnect the rear shocks and U-bolts. Carefully lower the axle to remove the factory lift blocks (if present).
Rear Kit Installation: Install the new rear lift blocks between the leaf springs and the axle. Ensure proper alignment of the centering pins. Install the longer U-bolts and torque them to specifications. Install the new rear shocks.
Final Assembly: Reinstall all wheels and torque lug nuts to factory specifications. Lower the vehicle to the ground.
Post-Installation Checks: Bounce the vehicle to settle the suspension. Re-torque all fasteners after driving approximately 50-100 miles. Have a professional alignment performed immediately after installation.

Operating Considerations

Once installed, the Pro Comp 5 Stage 1 Suspension Kit will alter your vehicle's ride height and handling characteristics. Be aware of the following:

Vehicle Height: Your vehicle will be taller. Be mindful of overhead clearances in garages, car washes, and drive-thrus.
Center of Gravity: A lifted vehicle has a higher center of gravity, which can affect stability. Drive cautiously, especially when cornering or on uneven terrain.
Braking: While the kit does not directly alter braking performance, the change in suspension geometry may subtly affect brake feel.
Tire Size: The kit allows for larger tires. Ensure any new tires are properly balanced and do not rub against suspension or body components during full steering lock or suspension compression.

Maintenance

Regular maintenance ensures the longevity and performance of your suspension kit.

Fastener Checks: Periodically inspect all nuts and bolts for tightness, especially after off-road use. Re-torque to manufacturer specifications as needed.
Component Inspection: Visually inspect all suspension components for signs of wear, damage, or corrosion. Look for cracked bushings, bent components, or leaking shocks.
Lubrication: If any components have grease fittings, lubricate them according to your vehicle's maintenance schedule or as needed.
Cleaning: Keep suspension components clean, especially after driving in mud, salt, or corrosive environments.

Troubleshooting

Common issues and their potential solutions:

Problem	Possible Cause	Solution
Uneven Ride Height	Improper installation of lift blocks/spacers; Settling of components; Damaged spring/shock.	Verify correct installation and orientation of all lift components. Allow time for suspension to settle. Inspect for damaged parts and replace if necessary.
Excessive Noise (Clunking/Squeaking)	Loose fasteners; Worn bushings; Components rubbing.	Check and re-torque all fasteners. Inspect bushings for wear and replace if needed. Identify and address any rubbing points. Lubricate components with grease fittings.
Poor Handling/Steering Issues	Incorrect alignment; Loose steering components; Damaged shocks.	Have a professional alignment performed. Inspect steering components (tie rods, ball joints) for play. Check shocks for leaks or damage.
Vibrations	Driveshaft angle issues (common with lifts); Unbalanced tires; Loose wheels.	Check driveshaft angles and consider shims or a slip yoke eliminator if necessary. Balance tires. Ensure lug nuts are torqued correctly.

Specifications

Brand	PRO COMP
Model Number	K6005T
Part Position	Front (Kit includes components for both front and rear lift)
UPC	614901343984
ASIN	B0C5P23ZN5

Warranty and Support

For specific warranty information regarding the Pro Comp 5 Stage 1 Suspension Kit, please refer to the documentation provided by the manufacturer at the time of purchase or visit the official Pro Comp website. Warranty terms typically cover manufacturing defects and may vary. For technical support or inquiries about replacement parts, please contact Pro Comp customer service directly.

Note: This manual provides general guidance. Always consult the official Pro Comp installation instructions included with your kit for the most accurate and up-to-date information, including specific torque values and vehicle-specific details.