XPOtool Folding Saw Horse Instruction Manual

1. Product Overview

The XPOtool Folding Saw Horse, Model 63858, is a robust and versatile tool designed for safely cutting wood with a chainsaw or axe. Constructed from galvanized steel, it offers excellent stability and durability. Its foldable design allows for quick setup and compact storage. The saw horse features four serrated log supports to securely hold logs up to 100 kg, preventing rotation during cutting and ensuring precise, safe operation.

Figure 1: XPOtool Folding Saw Horse, assembled view.

Figure 2: Detail of the serrated log supports.

2. Safety Instructions

Always prioritize safety when operating tools and handling wood. Failure to follow these instructions may result in injury or damage to the product.

• Read the Manual: Familiarize yourself with all instructions before use.
• Personal Protective Equipment (PPE): Always wear appropriate safety gear, including safety glasses, gloves, and sturdy footwear. Hearing protection is recommended when using chainsaws.
• Stable Surface: Place the saw horse on a firm, level, and non-slip surface to prevent tipping.
• Secure Workpiece: Ensure logs are securely seated on all four serrated supports before cutting. Do not exceed the maximum load capacity of 100 kg.
• Clear Area: Keep the work area clear of bystanders, pets, and obstructions.
• Inspect Before Use: Before each use, inspect the saw horse for any signs of damage, loose fasteners, or wear. Do not use if damaged.
• Proper Tool Use: Use cutting tools (chainsaw, axe) according to their respective safety guidelines.
• Children and Pets: Keep children and pets away from the saw horse and work area.

3. Package Contents

Verify that all components are present upon unpacking:

• 1 x XPOtool Folding Saw Horse (Model 63858)
• Assembly Hardware (bolts, nuts, washers)

If any parts are missing or damaged, contact customer support before assembly.

4. Assembly and Setup

The XPOtool Folding Saw Horse requires minor assembly before its first use. Follow these steps:

1. Unpack Components: Carefully remove all parts from the packaging.
2. Assemble Frame: Connect the main frame sections using the provided bolts, nuts, and washers. Ensure all connections are secure but do not overtighten until fully assembled.
3. Tighten Fasteners: Once the frame is assembled, securely tighten all bolts and nuts.
4. Unfold Saw Horse: Gently unfold the saw horse until it is fully extended and stable. Ensure the cross-braces are properly engaged.
5. Positioning: Place the saw horse on a flat, stable, and non-slip surface. Verify that it does not wobble before placing any logs.

Figure 3: Saw horse in a folded position for storage or transport.

5. Operation

Follow these guidelines for safe and effective operation:

1. Ensure Stability: Before placing any wood, confirm the saw horse is fully unfolded and stable on a level surface.
2. Place Log: Carefully lift and place the log onto the four serrated supports. Position the log so it rests firmly and evenly across all supports. The serrated teeth are designed to grip the log and prevent it from rolling or shifting during cutting.
3. Verify Security: Gently test the log to ensure it is securely seated and will not move unexpectedly.
4. Cutting: Using your chainsaw or axe, proceed with cutting the log. Always maintain a safe distance from the cutting tool and the workpiece. Follow all safety instructions provided with your cutting tool.
5. Remove Cut Pieces: Once a section is cut, carefully remove it from the saw horse before continuing with the next cut.

Figure 4: Saw horse in use, demonstrating log cutting.

6. Maintenance

Regular maintenance ensures the longevity and safe operation of your saw horse:

• Cleaning: After each use, clean any sawdust, debris, or sap from the saw horse using a brush or damp cloth.
• Inspection: Periodically inspect all structural components, welds, and fasteners for signs of wear, damage, or corrosion. The galvanized steel construction provides good corrosion resistance, but regular inspection is still recommended.
• Tighten Fasteners: Check and tighten any loose bolts or nuts to maintain structural integrity.
• Storage: When not in use, fold the saw horse for compact storage. Store it in a dry place to protect it from extreme weather conditions.

7. Troubleshooting

Refer to this section for common issues and their solutions:

• Issue: Saw horse is unstable or wobbles.
  Solution: Ensure all assembly fasteners are securely tightened. Verify that the saw horse is placed on a firm, level, and non-slip surface. Adjust its position if necessary.
• Issue: Log slips or rotates during cutting.
  Solution: Confirm the log is properly seated on all four serrated supports. Ensure the log's diameter is appropriate for the saw horse. Avoid placing logs that are too small or too large to be gripped effectively by the teeth.
• Issue: Difficulty with initial assembly.
  Solution: Review the assembly steps carefully. Ensure all components are oriented correctly as shown in diagrams. If issues persist, contact customer support.

8. Specifications

Figure 5: Front view with dimensions.

Figure 6: Side view with dimensions.

9. Warranty and Support

For warranty information, please refer to the documentation provided at the time of purchase. If you require technical assistance, have questions about product operation, or need to report a missing/damaged part, please contact the seller, WilTec Wildanger Technik GmbH, directly through your purchase platform or their official website.