Moldex 6645

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Moldex 6645 Sparkplugs PlugStation Earplug Dispenser Instruction Manual

Model: 6645

1. Product Overview

The Moldex 6645 Sparkplugs PlugStation is an uncorded earplug dispenser designed to provide convenient access to disposable foam earplugs. These earplugs feature eye-catching random color patterns, offer a comfortable pressure-free fit, and provide excellent attenuation for noise reduction. The dispenser is designed for easy installation and single-pair dispensing to minimize waste.

Key Features:

  • PVC-Free: Constructed without PVC materials.
  • High Attenuation: Provides excellent noise reduction.
  • Comfortable Fit: Designed for a pressure-free and comfortable experience.
  • Visible Design: Eye-catching random color patterns for easy identification.
  • Dispenser System: Delivers one pair of earplugs at a time to reduce waste and maintain hygiene.

2. Setup and Installation

The PlugStation dispenser is designed for easy wall mounting to ensure earplugs are readily available in any work environment.

Installation Steps:

  1. Choose Location: Select a convenient and visible location for the dispenser, ensuring it is easily accessible to users.
  2. Mount Dispenser: Securely mount the dispenser to a wall or suitable vertical surface using appropriate fasteners (not included). The dispenser is designed to be robust once installed.
  3. Verify Stability: Ensure the dispenser is firmly attached and stable before use.
Front view of the Moldex Sparkplugs PlugStation Earplug Dispenser, filled with colorful earplugs.

Figure 2.1: Front view of the Sparkplugs PlugStation dispenser.

Image showing the Moldex SparkPlugs PlugStation Uncorded Disposable Foam Earplug Dispenser, NRR 33dB.

Figure 2.2: Moldex SparkPlugs PlugStation Dispenser.

3. Operating Instructions

Follow these steps to properly dispense and insert Moldex Sparkplugs earplugs for optimal hearing protection.

Dispensing Earplugs:

  1. Locate Dispenser: Approach the mounted PlugStation dispenser.
  2. Activate Dispenser: Place your hand under the dispensing mechanism and press or turn the knob (depending on dispenser model) to release one pair of earplugs. The dispenser is designed to release earplugs one pair at a time.
  3. Collect Earplugs: Catch the dispensed earplugs in your hand.
A hand operating the dispenser to release a pair of earplugs.

Figure 3.1: Dispensing earplugs from the PlugStation.

Earplug Insertion:

  1. Clean Hands: Ensure your hands are clean before handling earplugs.
  2. Roll and Compress: With clean hands, roll and progressively compress the entire tapered end of the earplug into a small, wrinkle-free cylinder.
  3. Insert into Ear Canal: Reach one hand over your head and gently pull your ear upward and outward. Insert the compressed, tapered end of the earplug well inside your ear canal.
  4. Hold and Expand: Hold the earplug in place for 30-60 seconds until it fully expands to fit your ear canal.
  5. Check Fit: Once expanded, gently push the earplug in again for 5 seconds to ensure a secure and comfortable fit. The bottom edge of the earplug should be located at the opening of the ear canal.
A pair of colorful Moldex Sparkplugs earplugs held in a hand.

Figure 3.2: Moldex Sparkplugs earplugs.

Earplug Removal:

  1. Gentle Twisting Motion: To remove the earplug, use a gentle twisting motion to gradually break the seal.
  2. Slow Removal: Remove the earplug slowly. Rapid removal may damage the eardrum.
  3. Dispose: As these are disposable earplugs, discard them after use.

4. Maintenance

The Moldex Sparkplugs PlugStation and earplugs require minimal maintenance due to their disposable nature.

Dispenser Maintenance:

  • Cleaning: Periodically wipe down the exterior of the dispenser with a clean, damp cloth to remove dust and debris.
  • Refilling: When the dispenser is empty, replace it with a new Moldex Sparkplugs PlugStation refill.

Earplug Care:

  • Single Use: Sparkplugs earplugs are designed for single use. Dispose of them after each use to maintain hygiene and effectiveness.
  • Storage: Store unused earplugs within the sealed dispenser to keep them clean and sanitary until needed.

5. Troubleshooting

This section addresses common issues that may arise during the use of the Moldex Sparkplugs PlugStation and earplugs.

Earplugs Not Dispensing:

  • Check Fill Level: Ensure the dispenser contains a sufficient quantity of earplugs.
  • Mechanism Obstruction: Inspect the dispensing mechanism for any obstructions or jammed earplugs. Gently clear any blockages.
  • Proper Operation: Confirm that the dispensing lever or knob is being operated correctly as described in the Operating Instructions.

Poor Noise Reduction:

  • Re-insert Earplugs: Remove and re-insert the earplugs, ensuring they are properly rolled and fully expanded within the ear canal.
  • Check Fit: Verify that the earplugs are seated correctly and form a tight seal. A portion of the earplug not in the ear canal will reduce effectiveness.
  • Quiet Area Check: In a noisy environment with earplugs inserted, cup hands over both ears and release. If you notice a significant difference in attenuation, the earplugs may not be inserted correctly. Move to a quieter area and repeat fitting instructions.
  • Replace Earplugs: If earplugs appear damaged or worn, replace them with a fresh pair.

6. Specifications

AttributeDetail
BrandMoldex
Model Name6645
Item Model Number6645Q
Product StyleUncorded PlugStation
Noise Attenuation Rating (NRR)33 dB
Material TypeFoam (PVC-Free)
ReusabilityDisposable
Unit Count500 Count (pairs)
Product Dimensions6.3 x 6 x 13.7 inches
Item Weight1 Pound
Date First AvailableApril 1, 2008
UPC640206623889
Global Trade Identification Number00092311664507
Image showing the dimensions of the Moldex Sparkplugs PlugStation dispenser: 13.5 inches high, 5.9 inches wide.

Figure 6.1: Dispenser dimensions.

Detailed view of the Moldex Sparkplugs earplugs, highlighting their colorful, marbled appearance.

Figure 6.2: Close-up of Sparkplugs earplugs.

7. Warranty and Support

Information regarding product warranty and customer support for the Moldex 6645 Sparkplugs PlugStation Earplug Dispenser is not available in the provided product data. Please refer to the official Moldex website or contact Moldex customer service directly for details on warranty coverage, returns, and technical assistance.

Manufacturer: Moldex

Official Website: www.moldex.com (Please verify the exact URL as it was not explicitly provided in the data.)

© 2026 Moldex. All rights reserved.

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