EPEVER Tracer5210BP

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EPEVER IP68 Waterproof 20A MPPT Solar Charge Controller

Model: Tracer5210BP

1. Introduction

This user manual provides essential information for the safe and efficient operation of your EPEVER IP68 Waterproof 20A MPPT Solar Charge Controller. This intelligent regulator is designed for outdoor solar systems, including RVs, trailers, boats, yachts, household systems, industrial field monitoring, traffic signals, and solar street lights. It features advanced Maximum Power Point Tracking (MPPT) technology for high efficiency and multiple protection functions to ensure system longevity.

2. Safety Information

  • Read all instructions carefully before installation and operation.
  • Ensure all connections are secure and correct to prevent damage.
  • Do not disassemble or attempt to repair the controller yourself. Contact qualified personnel for service.
  • Always disconnect power from the solar panel and battery before installing or servicing the controller.
  • Wear appropriate personal protective equipment (PPE) during installation.
  • The controller is IP68 rated for waterproofing, but ensure all cable connections are properly sealed to maintain this rating.

3. Product Overview

3.1 Key Features

  • IP68 Rated Waterproof: Designed for outdoor use in harsh environments.
  • Innovative MPPT Design: Advanced Maximum Power Point Tracking technology with tracking efficiency no less than 99% and maximum conversion efficiency of 98%. Automatically detects 12V/24V DC system voltages.
  • Temperature Monitor and Compensation: Fitted with a Remote Temperature Sensor Port for accurate battery temperature measurement and compensation, ensuring stable and constant charging.
  • Multiple Protections: Includes PV polarity reversal protection, battery reversal protection, over-voltage protection, over discharge protection, over temperature protection, and load short circuit protection.
  • Durable Construction: Die-cast aluminum material ensures excellent heat dissipation.

3.2 Package Contents

The package includes:

  • EPEVER Waterproof 20A MPPT controller (Tracer5210BP)
  • Remote meter MT50
  • RS485 cable
  • User manuals
EPEVER Tracer5210BP MPPT Solar Charge Controller with MT50 remote meter and RS485 cable
Figure 3.2.1: EPEVER Tracer5210BP MPPT Solar Charge Controller, MT50 remote meter, and RS485 cable.

3.3 Waterproof Demonstration

The EPEVER TracerBP series controllers are designed with an IP68 waterproof rating, ensuring reliable operation even when exposed to water. The following video demonstrates the controller's ability to withstand water spraying and soaking while maintaining functionality.

Video 3.3.1: Demonstration of the EPEVER TracerBP's IP68 waterproof capabilities, showing the indicator light working properly during spraying and soaking.

EPEVER TracerBP solar charge controller being sprayed with water, demonstrating IP68 waterproof rating.
Figure 3.3.2: The controller's indicator light remains functional during water exposure, confirming its IP68 waterproof design.

4. Setup and Installation

Follow these steps for proper installation of your EPEVER MPPT Solar Charge Controller. Ensure all power sources are disconnected before beginning.

4.1 Connection Sequence

  1. Connect the Battery: First, connect the battery to the controller. Ensure correct polarity (positive to positive, negative to negative). The controller will automatically detect the system voltage (12V/24V).
  2. Connect the Load: Next, connect the DC load to the controller.
  3. Connect the Solar Panel: Finally, connect the solar panel to the controller. Ensure correct polarity.

Important: Always follow the connection sequence: Battery → Load → Solar Panel. Disconnect in the reverse order: Solar Panel → Load → Battery.

Connection diagram for EPEVER solar charge controller showing solar panel, battery, and DC/AC loads.
Figure 4.1.1: General connection diagram for the solar charge controller system.
Close-up of EPEVER TracerBP controller showing labeled connection ports for PV, Battery, Load, and COM.
Figure 4.1.2: Detailed view of the controller's connection terminals.

4.2 Temperature Sensor Connection

Connect the remote temperature sensor to the designated port on the controller. This allows the controller to accurately measure battery temperature and apply temperature compensation for optimal charging.

EPEVER TracerBP controller with temperature sensor connected.
Figure 4.2.1: Connection of the temperature sensor for accurate battery temperature monitoring.

4.3 RS485 Communication Port

The RS485 communication port allows connection to the MT50 remote meter, PC software, or other monitoring devices. If the RS485 communication port is not in use, ensure the waterproof cap is securely installed to prevent water ingress.

5. Operating Instructions

Once properly installed, the controller will begin operating automatically. The LED indicators provide status information.

5.1 LED Indicators

The controller features LED indicators to show its operational status:

  • Charging LED indicator: Indicates the charging status of the battery.
  • Battery LED indicator: Shows the battery's state of charge.
Close-up of EPEVER TracerBP controller showing charging and battery LED indicators.
Figure 5.1.1: Location of the Charging and Battery LED indicators.

5.2 Remote Meter MT50

The MT50 remote meter provides real-time operational data, fault information, and allows for parameter settings. Refer to the MT50 user manual for detailed instructions on its use.

6. Maintenance

Regular maintenance ensures the longevity and optimal performance of your solar charge controller.

  • Periodically inspect all wiring and connections for signs of wear, corrosion, or looseness. Tighten any loose connections.
  • Keep the controller clean and free from dust and debris. While waterproof, excessive buildup can affect heat dissipation.
  • Ensure the area around the controller is well-ventilated to facilitate heat dissipation.
  • Check the battery terminals for corrosion and clean them if necessary.
  • Monitor the system's performance regularly using the MT50 remote meter or monitoring software.

7. Troubleshooting

This section covers common issues you might encounter and their potential solutions.

ProblemPossible CauseSolution
No display/powerLoose battery connection; Battery voltage too low.Check and tighten battery connections; Charge battery or replace if faulty.
No chargingSolar panel not connected; Reversed solar panel polarity; Insufficient sunlight.Connect solar panel; Correct polarity; Ensure adequate sunlight.
Load not workingLoad disconnected; Overload; Short circuit.Check load connection; Reduce load; Check for short circuits.
Over-temperature protectionPoor ventilation; High ambient temperature.Improve ventilation; Relocate controller to cooler area if possible.

For more complex issues, refer to the detailed troubleshooting section in the full user manual or contact customer support.

8. Specifications

ParameterValue
BrandEPEVER
Model NumberTracer5210BP
Voltage12V/24V Auto (DC)
Rated Charge Current20A
Waterproof RatingIP68
MPPT Tracking Efficiency≥99%
Conversion EfficiencyMax 98%
Display TypeDigital (via MT50)
Included ComponentsMPPT Controller, MT50 Remote Meter, RS485 Cable
EPEVER Tracer5210BP 20A MPPT Solar Charge Controller
Figure 8.1: The 20A Tracer5210BP model.

9. Warranty and Support

EPEVER provides a comprehensive warranty for its products. Please refer to the warranty card included with your product for specific terms and conditions. For any questions, technical assistance, or warranty claims, our US local professional team is available to assist you. Please feel free to contact us through the vendor information provided at the point of purchase or visit the official EPEVER website for support contact details.

Return Policy: This product is eligible for a 30-day refund/replacement policy from the date of purchase.

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