Champion Power Equipment 100594 1638-Wh Portable Lithium-Ion Power Station User Manual

Introduction

This manual provides essential instructions for the safe and efficient operation, maintenance, and troubleshooting of your Champion Power Equipment 100594 1638-Wh Portable Lithium-Ion Power Station. Please read this manual thoroughly before using the product and retain it for future reference.

Figure 1: Champion Power Equipment 100594 1638-Wh Portable Lithium-Ion Power Station. This image shows the main unit with its various ports and display.

The Champion Power Equipment 1638-Wh Lithium Portable Power Station is a compact, portable backup battery solution designed for various applications including RVing, camping, tailgating, jobsites, or as an emergency indoor generator during power outages. It features an inverter that outputs 3200 starting watts, 1600 running watts, and 4500 peak watts (0.5 sec), while also supporting over 300 watts of DC power. The advanced lithium-ion battery technology ensures lasting, lightweight, and fade-free power.

Safety Information

Always observe the following safety precautions to prevent injury or damage to the power station:

• Do not expose the power station to rain or wet conditions.
• Do not operate the power station if it has been dropped or damaged.
• Ensure proper ventilation during use to prevent overheating.
• Keep children and pets away from the power station during operation.
• Use only approved charging cables and accessories.
• This unit is certified to ANSI/CAN/UL Standard 2743.

Figure 2: The power station includes built-in protection against extreme temperature, short circuits, over-discharge, over-power, over-charge, and over-voltage.

Setup and Initial Charging

Unpacking

Carefully remove the power station and all accessories from the packaging. Verify that all included components are present:

• Champion Power Equipment 100594 Power Station
• AC Charge Cable
• Easy Connect DC Solar Charge Harness

Figure 3: The image displays the AC Charge Cable and the Easy Connect DC Solar Charge Harness, which are included with the power station.

Charging the Power Station

Before first use, fully charge the power station. The unit can be charged via AC wall power, DC car power, or solar panels (not included).

• AC Wall Charging: Connect the AC Charge Cable to the power station's AC input port and then to a standard wall outlet. Charging time is approximately 4.5 hours.
• DC Car Charging: Use a compatible DC car charger (not included) to charge the unit from your vehicle's 12V outlet.
• Solar Charging: Connect compatible solar panels (not included) using the Easy Connect DC Solar Charge Harness. Charging time is approximately 4.8 hours with solar.
• Combined Charging: For the fastest charge, combine AC and DC charging methods for an approximate 2.3-hour charge time.

Figure 4: This graphic illustrates the various charging methods and their approximate charge times: AC+DC (2.3 hours), Wall (AC) (4.5 hours), and Solar (DC) (4.8 hours).

Solar Charging Connection

1. Connect the Easy Connect Harness to the back of the power station.
2. Connect the solar panel MC4 cables to the Easy Connect Harness. The unit supports up to three solar panels.

Figure 5: A diagram showing how to connect solar panels to the power station using the Easy Connect DC Solar Charge Harness.

Figure 6: The power station connected to a solar panel for charging in an outdoor environment.

Operating Instructions

Powering On/Off

To power on the unit, press and hold the main power button until the display illuminates. To power off, press and hold the main power button again until the display turns off.

Output Ports

The power station is equipped with various output ports to accommodate different devices:

• USB Ports: Four USB ports (two USB-A 5V 2.1A, two USB-C PD (1), QC 3.0 (1)) for charging mobile devices, tablets, and other USB-powered electronics.
• 12V DC Automotive-Style Outlet: A regulated 12V 10A outlet for car accessories.
• 12V 240W Powerpole Port: An APP 12V 20A Powerpole port for specific DC applications.
• 120V AC Outlets: Three 120V 15A AC outlets (pure sine wave) for standard household appliances and electronics. The pure sine wave output ensures compatibility with sensitive electronics.

Figure 7: An overview of the power station's DC and AC output ports, including USB, automotive, Powerpole, and household outlets.

IntelliGauge Display

The IntelliGauge display provides real-time information about the power station's status:

• Battery Level: Indicates the current charge percentage of the main battery and any connected expansion batteries.
• Input/Output Status: Shows current power input (watts) and output (watts).
• LED Light Indicator: Status of the integrated LED light.
• DC Power Indicator: Shows when DC output is active.
• AC Power Indicator: Shows when AC output is active, including THD Shield status.
• Battery Condition: Provides information on the battery's health.

Figure 8: A detailed view of the IntelliGauge display, highlighting battery level, input/output wattage, and various status indicators.

Powering Devices and Estimated Run Times

The 1638-Wh capacity allows for extended operation of various devices. Run times vary based on the power consumption of the connected device.

• Home Backup: Power a full-size refrigerator for up to 23 hours, a CPAP machine for up to 26 hours, or a Wi-Fi router for up to 66 hours.
• Recharges: Recharge a smartphone up to 135 times, a laptop up to 32 times, or a drone up to 33 times.
• On the Job: Operate a drill for 2 hours, an LED work light for 21 hours, or a portable fridge for 66 hours.
• Recreation: Power a pellet grill for 28 hours, a game console for 64 hours, or a blender for 4 hours.

Figure 9: Estimated run times for common household devices during a power outage, such as lightbulbs, fans, TVs, and refrigerators.

Figure 10: Number of recharges provided for various personal electronic devices like cell phones, tablets, laptops, and drones.

Figure 11: Estimated run times for common tools and equipment used on jobsites, including drills, chainsaws, and work lights.

Figure 12: Estimated run times for recreational devices such as game consoles, Bluetooth speakers, pellet grills, and air mattress pumps.

Expandable Capacity (Chainable)

The power station's capacity can be expanded by chaining up to 10 additional expansion batteries (sold separately). This significantly extends the run time for your devices.

Figure 13: This graphic illustrates how to chain multiple expansion batteries to a single power station to increase overall capacity and run time.

Figure 14: A real-world example of multiple power stations chained together to provide extended power.

Parallel Operation

To double your power output, two Champion ParaLINK-capable power stations or a power station and a compatible inverter can be connected using the 201108 Parallel Kit (sold separately). This setup also adds a 120V 30A RV outlet (TT-30R) and a 120V 30A locking outlet (L5-30R).

Figure 15: A diagram illustrating how to connect two power stations or a power station and an inverter using a parallel kit to double the power output.

Figure 16: Two power stations stacked and connected in parallel, providing power next to an RV.

Figure 17: A power station connected in parallel with a traditional inverter generator, providing power near an RV.

Maintenance

General Care

• Keep the power station clean and free from dust and debris. Use a dry, soft cloth for cleaning.
• Avoid exposing the unit to extreme temperatures or direct sunlight for prolonged periods.
• Ensure all vents are clear to allow for proper airflow and prevent overheating.

Battery Storage

For optimal battery life, store the power station in a cool, dry place. If storing for an extended period, ensure the battery is charged to approximately 50-80% and recharge it every 3-6 months to prevent deep discharge.

Troubleshooting

If you encounter issues with your power station, consider the following general troubleshooting steps:

• Unit Not Turning On: Ensure the battery is charged. Connect to an AC outlet to verify charging.
• No Output from Ports: Check if the specific output (AC/DC/USB) is enabled on the unit. Verify that the connected device is functioning correctly and its power requirements do not exceed the power station's capacity.
• Overload Indication: If an overload warning appears, disconnect some devices to reduce the load. The unit may automatically shut down to protect itself.
• Charging Issues: Ensure charging cables are securely connected. If using solar, verify panels are correctly positioned and receiving adequate sunlight.

For persistent issues, refer to the "Warranty and Support" section for contact information.

Specifications

Brand:

Champion Power Equipment

Model Name:

1638-Wh Portable Power Station

Item Model Number:

100594

Wattage (Battery Capacity):

1638 Watt-hours

Starting Wattage:

3200 Watts

Running Wattage:

1600 Watts

Peak Watts (0.5 sec):

4500 Watts

Power Source:

Solar or Wall Charged

Fuel Type:

Solar or Wall Charged (Lithium-Ion Battery)

Recommended Uses:

Camping, Residential, Jobsites, Tailgating, RVing

Item Weight:

40.8 Pounds

Voltage:

12 Volts (DC), 120 Volts (AC)

Special Feature:

Portable

Included Components:

AC Charge Cable, Easy Connect DC Solar Charge Harness

Color:

Yellow/Gray

Product Dimensions (L x W x H):

13.9"L x 10.8"W x 12.3"H

Material:

Hard Plastic

Total Power Outlets:

3 (AC) + 4 (USB) + 1 (12V DC) + 1 (Powerpole)

Batteries:

1 Lithium Ion battery required (included)

UPC:

817198025322

Figure 18: A visual representation of the power station's dimensions (13.9 in. L x 10.8 in. W x 12.3 in. H) and weight (40.8 lb).

Warranty and Support

Champion Power Equipment backs your purchase with a 3-year or 1000-cycle limited warranty. This warranty covers defects in materials and workmanship under normal use. For detailed terms and conditions, please refer to the official warranty documentation included with your product.

Additionally, FREE lifetime technical support is available from dedicated experts. For assistance, please contact Champion Support through their official website or the contact information provided in your product packaging.

Proposition 65 Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.