1. Product Overview
The Yale Series 5500 door closer is designed to provide controlled and effective door closing for a variety of applications. This model features a compact and lightweight die-cast aluminum body with a robust standard arm, ensuring durability and reliable performance. It is suitable for both left and right-hand opening doors and can be installed on wood, metal, and fire-rated doors.
Key features include a hydraulic fluid closing mechanism with constant thermal viscosity, allowing for consistent operation across different temperatures. Dual adjustment screws enable precise control over closing speed and the final latching action, without requiring disassembly. The door closer supports door openings up to 180 degrees.
2. Safety Information
Please read all instructions carefully before installation and use. Failure to follow these instructions may result in injury or damage to the product or property.
- Ensure the door closer is installed by a qualified individual.
- Always wear appropriate personal protective equipment (PPE) during installation, such as safety glasses and gloves.
- Verify that the door and frame are structurally sound and capable of supporting the door closer's weight and operating forces.
- Do not attempt to modify the door closer. Unauthorized modifications can compromise safety and void the warranty.
- Keep children and pets away from the installation area.
- Adjustments should only be made when the door is stationary and secure.
3. Package Contents
Carefully unpack the box and ensure all components are present and undamaged. If any parts are missing or damaged, contact your supplier immediately.
Image 1: All components included with the Yale Series 5500 Door Closer. This includes the main door closer body, the standard arm assembly, a packet of mounting screws, and an installation template.
The package typically includes:
- Door Closer Body (Yale Series 5500)
- Standard Arm Assembly
- Mounting Screws / Fixings
- Installation Template / Mounting Instructions
4. Setup and Installation
The Yale Series 5500 door closer is designed for versatile installation on doors up to 1250 mm wide and weighing up to 100 kg. It is suitable for both left-hand and right-hand opening doors, and can be mounted on wooden, metal, and fire-rated doors for internal use.
4.1 Pre-Installation Checks
- Ensure the door and frame are clean and free from obstructions.
- Confirm the door closer's specifications match your door's requirements (width, weight, material).
- Gather all necessary tools, including a drill, screwdriver, measuring tape, and pencil.
4.2 Mounting Procedure
Refer to the detailed mounting instructions and template provided in the package for precise drilling locations and installation steps. The general procedure involves:
- Positioning the Template: Affix the provided installation template to the door or door frame according to the desired mounting configuration (standard, parallel arm, or top jamb). Ensure it is level and correctly aligned.
- Drilling Pilot Holes: Mark and drill pilot holes for the door closer body and the arm bracket as indicated on the template.
- Mounting the Closer Body: Secure the door closer body to the door or frame using the supplied screws.
- Attaching the Arm: Assemble the standard arm and attach it to the door closer spindle and the door frame or door, depending on the mounting type. Ensure all connections are tight and secure.
- Initial Adjustment: Perform an initial adjustment of the arm length and angle to ensure proper door operation before fine-tuning the closing speed.
Image 2: The main body of the Yale Series 5500 Door Closer. This unit houses the hydraulic mechanism and is mounted directly to the door or frame.
5. Operation and Adjustment
The Yale Series 5500 door closer provides controlled closing action through its hydraulic mechanism. The closing speed and final latching action can be precisely adjusted to suit specific requirements.
5.1 Adjusting Closing Speed
The door closer features two adjustment valves (screws) for controlling the closing cycle. These adjustments can be made without disassembling the unit.
- Valve 1 (Closing Speed): Controls the speed of the door from its fully open position down to approximately 15 degrees from the closed position. Turning the screw clockwise will decrease the speed (slower closing), and counter-clockwise will increase the speed (faster closing).
- Valve 2 (Latching Speed / Final Snap): Controls the speed of the door for the final 15 degrees of closing, providing a "latching" action to ensure the door fully closes and engages the lock. Adjust this similarly to Valve 1 to achieve the desired final closing force.
Important: Make small adjustments (e.g., quarter turns) at a time and test the door's closing action after each adjustment. Over-tightening or loosening the valves excessively can damage the closer or cause oil leakage.
5.2 Door Opening Angle
The door closer allows for controlled door opening up to 180 degrees, depending on the installation type and door frame configuration. Ensure that the door does not hit any obstructions when opening to its maximum angle.
6. Maintenance
Regular maintenance ensures the longevity and optimal performance of your Yale Series 5500 door closer.
- Periodic Inspection: Annually inspect the door closer, arm, and mounting screws for any signs of wear, damage, or loosening. Tighten any loose screws.
- Cleaning: Wipe the door closer body and arm with a soft, damp cloth to remove dust and grime. Avoid using abrasive cleaners or solvents.
- Lubrication: The internal hydraulic mechanism is factory-sealed and does not require lubrication. Do not attempt to lubricate internal components.
- Functionality Check: Periodically test the door's closing and latching action to ensure it operates smoothly and at the desired speed. Readjust if necessary.
7. Troubleshooting
If you encounter issues with your door closer, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Door closes too fast/slow | Incorrect adjustment of closing speed valves. | Adjust Valve 1 (closing speed) and Valve 2 (latching speed) as described in Section 5.1. Make small adjustments. |
| Door does not close completely | Latching speed too slow; door/frame obstruction; incorrect arm installation. | Increase latching speed (Valve 2). Check for obstructions. Verify arm installation and alignment. |
| Door is difficult to open | Closing speed set too high; incorrect spring power setting (if applicable, though not adjustable on this model). | Decrease closing speed (Valve 1). Ensure the door closer is appropriate for the door's weight and usage. |
| Oil leakage | Damaged seals; over-loosened adjustment valves; product defect. | Tighten adjustment valves carefully. If leakage persists, discontinue use and contact customer support. |
If the problem persists after attempting these solutions, please contact Yale customer support for further assistance.
8. Specifications
| Model | 5500-0001-50 (Series 5500) |
| Brand | Yale |
| Material | Die-cast Aluminum |
| Color | White |
| Item Weight | 1.8 kg (approximately) |
| Max. Door Width | 1250 mm |
| Max. Door Weight | 100 kg |
| Durability | Tested up to 500,000 cycles |
| Closing Force | Force 4 |
| Certifications | CE certified (EN 1154 for fire doors) |
| Recommended Use | Internal doors (wood, metal, fire-rated) |
9. Warranty and Support
Yale products are manufactured to high standards and undergo rigorous quality control. For specific warranty details, please refer to the warranty card included with your product or visit the official Yale website.
If you require technical assistance, have questions about installation, or need to report a defect, please contact Yale customer support. Contact information can typically be found on the product packaging or the official Yale website.
Online Resources: For additional support and product information, visit the Yale Brand Store.
