Tecmate TM650US

Tecmate OptiMate PRO-1 DUO User Manual

Model: TM650US

Brand: Tecmate

1. Introduction

The Tecmate OptiMate PRO-1 DUO is an advanced 11-step battery charger, tester, and maintainer designed for both 12V/12.8V Lithium (LiFePO4/LiFe) and Lead-Acid (STD, AGM, GEL) batteries. This device ensures optimal battery performance, extends battery life, and provides stable power for vehicle diagnostics. Please read this manual thoroughly before operation to ensure safe and effective use.

Tecmate OptiMate PRO-1 DUO Battery Charger

Figure 1: The Tecmate OptiMate PRO-1 DUO battery charger, showing its compact design and control panel.

2. What's in the Box

Verify that all components are present in your package:

  • OptiMate PRO-1 DUO Battery Charger-Tester with SAE connector and Class II AC cord.
  • Wall storage receiver and bar hanging hook.
  • O-43 charge lead extender (180cm/72").
  • O-14 fused battery clips.
Contents of the Tecmate OptiMate PRO-1 DUO box

Figure 2: Included accessories: charger, wall mount, extension cable, and battery clips.

3. Setup and Connection

  1. Prepare the Battery: Ensure the battery terminals are clean and free of corrosion. If charging a lead-acid battery, check fluid levels if applicable and top up with distilled water if necessary (for non-sealed batteries).
  2. Connect to Battery:
    • Using the supplied battery clips (O-14): Connect the red (+) clip to the positive battery terminal and the black (-) clip to the negative battery terminal. Ensure a secure connection.
    • For permanent connection: Use the supplied ring terminal lead (TA-31) for a more convenient long-term connection.
  3. Connect to AC Power: Plug the charger's AC cord into a standard wall outlet. The charger will initiate its diagnostic sequence.
Tecmate OptiMate PRO-1 DUO charging various vehicle batteries

Figure 3: The OptiMate PRO-1 DUO is compatible with 12V systems in various vehicles, including UTVs, sports bikes, touring bikes, sports luxury cars, sports cars, racing trucks, 4x4s, motocross bikes, marine vehicles, racing cars, jet skis, and RVs.

4. Operating Instructions

4.1. Battery Type Selection

The OptiMate PRO-1 DUO automatically detects the battery type. However, you can manually select between Lead-Acid (Pb) and Lithium (LFP) modes if needed. Refer to the charger's interface for specific selection buttons or indicators.

Tecmate OptiMate PRO-1 DUO battery type selection

Figure 4: The charger supports 12.8V LFP (Li-Ion, LiFePO4, LiFe) and 12V Pb (Lead-Acid, AGM, GEL, STD) battery types.

4.2. 11-Step Charging Program

The charger employs an advanced 11-step program to diagnose, recover, charge, and maintain your battery. This process includes:

  • Diagnosis: Checks battery voltage and condition.
  • Recovery: Attempts to recover deeply discharged batteries.
  • Bulk Charge: Delivers maximum current to bring the battery to near full capacity.
  • Optimization: Balances cells and optimizes charge.
  • Maintenance: Provides long-term float charge to keep the battery at optimal levels without overcharging.

4.3. PowerSupply Mode

The PowerSupply mode provides stable battery support, crucial during vehicle diagnostics, tuning, or software updates. This prevents voltage drops that could disrupt sensitive electronic systems.

Tecmate OptiMate PRO-1 DUO in PowerSupply mode during vehicle diagnostics

Figure 5: The PowerSupply mode maintains stable voltage for vehicle electronics during adjustments or software updates.

4.4. Deep Discharged Battery Recovery

The smart recovery mode can revive deeply discharged batteries. It first attempts recovery and then retests the battery after a charge cycle to confirm its health.

Tecmate OptiMate PRO-1 DUO recovering a deep discharged battery

Figure 6: Illustration of the smart recovery process for deeply discharged batteries, showing voltage measurement.

4.5. BMS Wake-Up Mode

For Lithium batteries with an integrated Battery Management System (BMS), the charger includes a BMS wake-up mode. This safely brings batteries out of sleep mode, allowing them to accept a charge.

Tecmate OptiMate PRO-1 DUO resetting BMS of advanced battery

Figure 7: The BMS wake-up function for advanced Lithium batteries, allowing them to exit sleep mode and begin charging.

4.6. New Battery Activation

The OptiMate PRO-1 DUO provides automatic fast activation for new or recently serviced batteries, ensuring they are ready for use quickly and efficiently.

Tecmate OptiMate PRO-1 DUO activating a new battery

Figure 8: Visual representation of the automatic fast activation process for new or serviced batteries.

5. Maintenance

To ensure the longevity and proper functioning of your OptiMate PRO-1 DUO:

  • Keep the charger clean and dry. Wipe with a soft, damp cloth if necessary. Do not use harsh chemicals.
  • Inspect cables and connectors regularly for any signs of damage. Replace damaged components immediately.
  • Store the charger in a cool, dry place when not in use.
  • For long-term battery maintenance, leave the charger connected to the battery. The OptiMate PRO-1 DUO will automatically switch to maintenance mode, preventing overcharge and sulfation.

6. Troubleshooting

If you encounter issues with your OptiMate PRO-1 DUO, refer to the following common problems and solutions:

  • Charger not turning on: Ensure the AC cord is securely plugged into a live wall outlet. Check for tripped circuit breakers.
  • Battery not charging: Verify that the battery connections (clips or ring terminals) are secure and correctly attached to the battery terminals (red to positive, black to negative). Ensure the battery type selection is correct.
  • Error indicators: The charger's LED indicators provide diagnostic feedback. Consult the specific LED patterns on the device for detailed error codes and their meanings. A 'bad battery' is quickly identified by the system.
  • Deeply discharged battery not recovering: While the charger has a recovery mode, extremely damaged or short-circuited batteries may not be recoverable. If recovery fails, the battery may need replacement.

For further assistance, please visit the official product support page: www.optimate1.com/tm650

7. Specifications

SpecificationValue
ManufacturerTecMate
BrandTecmate
ModelOptiMate PRO-1 DUO 11-Step 12V/12.8V High Performance Battery Saving Charger, Tester, and Maintainer
Item Model NumberTM650US
Item Weight3.05 pounds
Package Dimensions12.64 x 8.39 x 3.15 inches
Output Voltage12.8 Volts
Specification MetUL, CE, or FCC

8. Warranty and Support

For warranty information and technical support, please refer to the documentation included with your product or visit the official Tecmate website. You can also find detailed product information and support resources at:

www.optimate1.com/tm650

Tecmate is committed to providing high-quality products and customer service. If you have any questions or require assistance, do not hesitate to contact their support team.

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