Apline Fly Model Car Roof Rack Cross Bar Instruction Manual

1. Introduction

This manual provides detailed instructions for the safe and correct installation and use of your Apline Fly Model Car Roof Rack Cross Bars. This product is designed to be mounted on vehicles equipped with existing roof rails that have a gap between the rail and the vehicle roof. It facilitates the transport of various loads and is essential for mounting accessories such as bicycle carriers, ski carriers, or roof boxes.

Please read this manual thoroughly before installation and retain it for future reference. Incorrect installation or use can lead to product damage, vehicle damage, or personal injury.

2. Vehicle Compatibility

This Apline Fly Model Roof Rack Cross Bar system is specifically designed for the Dacia Dokker (K67) models manufactured between 2012 and 2024.

Important Compatibility Note: This product is only suitable for vehicles that have factory-installed roof rails with a visible gap between the roof rail and the vehicle's roof. It is not compatible with vehicles that have flush-mounted roof rails or no roof rails at all.

Image 2.1: Visual guide for roof rail compatibility. The green checkmark indicates compatibility with raised roof rails that have a gap, while the red cross indicates incompatibility with flush-mounted rails or roofs without rails.

Image 2.2: Illustration of a Dacia Dokker. The top image shows an incorrect roof rack installation or an incompatible vehicle type (red cross). The bottom image shows the correct vehicle type with the roof rack properly installed (green checkmark), highlighting the raised roof rails.

3. Package Contents

Please verify that all components listed below are present in your package before beginning installation. If any parts are missing or damaged, please contact customer support.

Image 3.1: An overview of all components included in the package, laid out for inspection. This includes the aluminum bars, various brackets, protectors, fasteners, and an Allen key.

• 3 x Aluminium Rods (Cross Bars)
• 6 x Aluminium Bar Connection Kits
• 6 x Head Brackets
• 6 x Elastomer Head Bracket Protectors
• 6 x Bottom Brackets (GF30 PA6 or Electro Static Painted S 235 Steel, depending on vehicle)
• 6 x Elastomer Bottom Bracket Protectors
• 6 x Bolts (Phillips head or Torx head)
• 6 x Nuts
• 1 x Allen Key (if bolts have Torx head)

4. Safety Guidelines

Adhering to these safety guidelines is crucial for preventing accidents and ensuring the longevity of your roof rack system.

• Load Capacity: Do not exceed the maximum load capacity. For a 3-bar system, the maximum recommended load is 75 kg (165 lbs) for a moving vehicle and 225 kg (496 lbs) for a parked vehicle.
• Speed Limit: When carrying loads on the roof rack, maintain a safe driving speed. The maximum recommended speed is 120 km/h (75 mph). Adjust speed according to road conditions, weather, and local traffic laws.
• Load Distribution: Distribute the load evenly across the cross bars. Secure all items firmly to prevent shifting during transit.
• Regular Checks: Before each trip and periodically during long journeys, check that all bolts and fasteners are tight and that the load is securely fastened.
• Vehicle Height: Be aware of the increased height of your vehicle when the roof rack is installed, especially when entering garages, car washes, or low-clearance areas.
• Aerodynamics: Large or irregularly shaped loads can affect vehicle handling and fuel consumption. Drive cautiously.

Image 4.1: Detailed diagram showing maximum load capacities for moving (75 kg) and parked (225 kg for 3 bars) vehicles, along with a maximum recommended speed of 120 km/h. Also includes a technical drawing of the bar profile with dimensions.

5. Installation Instructions

Installation of the Apline roof rack is designed to be straightforward and can typically be completed by one person without professional assistance. No cutting of the aluminum bars is required if the correct product for your vehicle has been purchased.

1. Prepare the Cross Bars: Attach the head brackets and bottom brackets to the aluminum rods. Ensure the elastomer protectors are correctly placed to prevent scratching your vehicle's roof rails. The connection kit should secure the brackets firmly to the bars.
2. Position the Bars: Carefully place the assembled cross bars onto your vehicle's existing roof rails. Ensure they are evenly spaced and aligned. The image below provides a visual guide for the general placement.
3. Secure the Brackets: Using the provided bolts and nuts, secure the bottom brackets to the roof rails. Tighten all fasteners firmly but do not overtighten. Use the Allen key if your bolts have a Torx head.
4. Final Check: After installation, gently shake each cross bar to ensure it is securely fastened and does not move. Double-check all bolts for tightness.

Image 5.1: Visual installation steps. Step 1 shows the assembly of the bracket components. Step 2 illustrates attaching the feet to the cross bars. Step 3 depicts placing the bars on the vehicle's roof rails. Step 4 details tightening the securing bolts with the provided tool.

For additional visual guidance, you may refer to the manufacturer's online resources: https://accessorypart.de/001.html

6. Usage and Load Capacity

Once installed, your Apline roof rack is ready for use. It provides a stable platform for transporting various items.

• Loading: Place items on the cross bars, ensuring even weight distribution. Heavier items should be placed centrally.
• Securing Loads: Always use appropriate straps, ropes, or cargo nets to securely fasten all items to the roof rack. Ensure there is no possibility of movement during transit.
• Maximum Load: Adhere strictly to the load limits specified in the Safety Guidelines section (Section 4). Exceeding these limits can compromise safety and damage the product or vehicle.
• Accessory Mounting: The cross bars are designed to accommodate various roof rack accessories such as bike racks, ski carriers, and roof boxes. Follow the installation instructions provided with those accessories.

7. Maintenance

Regular maintenance will help ensure the longevity and safe operation of your roof rack system.

• Cleaning: Clean the aluminum bars and plastic components with mild soap and water. Avoid abrasive cleaners or solvents that could damage the anodized finish or plastic.
• Inspection: Periodically inspect all components for signs of wear, damage, or corrosion. Pay close attention to the integrity of the brackets, bolts, and the aluminum bars themselves.
• Fastener Tightness: Re-check the tightness of all mounting bolts and nuts regularly, especially after the first few uses and before long trips. Vibrations during driving can sometimes loosen fasteners.
• Storage: If the roof rack is removed for extended periods, store it in a clean, dry place away from direct sunlight and extreme temperatures.

8. Troubleshooting

This section addresses common issues you might encounter.

• Roof Rack Feels Loose After Installation:
  Solution: Ensure all bolts are tightened correctly. Re-check the compatibility of the roof rack with your specific vehicle model and roof rail type. Refer to Section 2 and Section 5.
• Excessive Wind Noise:
  Solution: While some wind noise is normal with roof racks, excessive noise might indicate improper installation or load placement. Ensure bars are evenly spaced and all components are tightly secured. Consider adjusting the position of the bars slightly.
• Scratches on Roof Rails:
  Solution: Ensure the elastomer protectors are correctly installed between the brackets and your vehicle's roof rails. If scratches occur, they may be due to missing or improperly placed protectors.

9. Specifications

Image 9.1: Technical diagram showing the Dacia Dokker vehicle, maximum load capacities for 3 and 4 bars, and a detailed cross-section of the aluminum bar profile with dimensions in millimeters.

10. Support and Further Information

For additional support, technical drawings, or to view other products, please visit the manufacturer's website:

https://accessorypart.de/001.html

Please have your model number (U01-UN-35-01-G_105-5-3lu*APEU) ready when contacting support for efficient assistance.