Product Overview
The TOTAL Automatic Wire Stripper, model THT15246, is an essential tool for electricians and DIY enthusiasts. It integrates three critical functions: wire stripping, cutting, and crimping, into a single, easy-to-use device. Designed for precision and durability, this tool handles wires ranging from 0.2 to 6 mm, ensuring reliable connections and efficient work.
Key Features:
- Multifunctionality: Performs stripping, cutting, and crimping with one tool.
- Automatic Stripping: Self-adjusting jaws for precise stripping without damaging conductors.
- Wide Cable Range: Compatible with cables from 0.2 to 6 mm (24-10 AWG).
- Durable Construction: Made from stainless steel, resistant plastic, and metal alloys for long-lasting performance.
- Ergonomic Design: Bi-material handle provides a comfortable and secure grip, reducing fatigue.
This image displays the TOTAL Automatic Wire Stripper, highlighting its three primary functions: cutting, stripping, and crimping, making it a versatile tool for various electrical tasks.
Safety Information
Always prioritize safety when using any hand tool. Please read and understand the following safety guidelines before operating the wire stripper:
- Always wear appropriate personal protective equipment, including safety glasses, to protect your eyes from flying debris.
- Ensure the power supply to any electrical circuit is disconnected before working on wires.
- Do not use the tool for purposes other than its intended use (stripping, cutting, crimping electrical wires).
- Keep hands and fingers clear of the cutting and stripping jaws during operation.
- Store the tool in a dry, safe place, out of reach of children.
- Inspect the tool for any damage before each use. Do not use if damaged.
Setup
The TOTAL Automatic Wire Stripper requires minimal setup before use. It is ready to operate directly out of the packaging.
- Unpack: Carefully remove the wire stripper from its packaging.
- Inspect: Visually inspect the tool for any signs of shipping damage or manufacturing defects. Ensure the jaws open and close smoothly.
- Familiarize: Take a moment to familiarize yourself with the tool's components, including the stripping jaws, cutting blade, crimping dies, and ergonomic handles.
A detailed view of the wire stripper's head, illustrating the precision jaws and the mechanism for adjusting wire gauge settings, crucial for proper setup.
Operating Instructions
1. Wire Stripping
- Insert Wire: Open the handles and insert the wire into the stripping jaws. Ensure the wire is positioned correctly within the appropriate gauge slot if available, or simply between the automatic jaws.
- Position: Place the wire so that the desired length of insulation to be removed extends beyond the jaws.
- Squeeze Handles: Firmly squeeze the handles together. The tool will automatically grip the wire, cut the insulation, and pull it away, leaving the conductor exposed.
- Release: Release the handles to free the stripped wire.
2. Wire Cutting
- Locate Cutter: Identify the integrated wire cutter, typically located near the pivot point of the handles.
- Position Wire: Place the wire into the cutting blade slot.
- Squeeze Handles: Squeeze the handles firmly and completely to cut through the wire.
3. Wire Crimping
The crimping function is designed for insulated and non-insulated terminals.
- Select Die: Choose the appropriate crimping die based on the size and type of terminal you are using. The dies are usually marked for different wire gauges.
- Insert Terminal: Place the terminal into the selected crimping die.
- Insert Wire: Insert the stripped end of the wire into the terminal.
- Squeeze Handles: Squeeze the handles firmly until the crimping mechanism completes its cycle, securing the terminal to the wire.
This image provides a side perspective of the wire stripper, emphasizing the ergonomic handle designed for comfortable and secure grip during operation.
Maintenance
Proper maintenance will extend the life and performance of your TOTAL Automatic Wire Stripper.
- Cleaning: After each use, wipe down the tool with a clean, dry cloth to remove any dust, dirt, or wire insulation residue.
- Lubrication: Periodically apply a small amount of light machine oil to the pivot points and moving parts to ensure smooth operation. Do not over-lubricate.
- Storage: Store the tool in a dry environment to prevent rust. Keep the jaws closed when not in use to protect the cutting edges.
- Inspection: Regularly check for any signs of wear, damage, or loose components. If any issues are found, discontinue use and consider replacement or professional repair.
Troubleshooting
If you encounter issues with your wire stripper, refer to the table below for common problems and solutions.
| Issue | Possible Cause | Solution |
|---|---|---|
| Wire not stripping cleanly | Jaws are dirty or worn; incorrect wire placement. | Clean jaws; ensure wire is fully seated in the stripping mechanism. |
| Wire conductor is damaged during stripping | Jaws are misaligned or damaged; wire gauge is too small for the setting. | Inspect jaws for damage; ensure correct wire gauge is used. |
| Difficulty cutting wires | Cutting blade is dull or damaged; wire is too thick. | Inspect blade for damage; ensure wire is within specified cutting capacity. |
| Crimping is loose or incomplete | Incorrect crimping die used; insufficient pressure applied. | Select correct crimping die for terminal size; apply firm, complete pressure. |
Specifications
Detailed specifications for the TOTAL Automatic Wire Stripper, Model THT15246:
| Attribute | Value |
|---|---|
| Brand | TOTAL |
| Model Number | THT15246 |
| Functions | Stripping, Cutting, Crimping |
| Stripping/Cutting Capacity | 0.2 - 6 mm² (24-10 AWG) |
| Crimping Capacity | Insulated terminals: 0.5-6 mm² (22-10 AWG); Non-insulated terminals: 0.5-6 mm² (22-10 AWG) |
| Material | Stainless steel, resistant plastic, metal alloys |
| Handle Material | Bi-material (combination) |
| Color | Blue |
| Product Dimensions | Approximately 11.22"L x 11.22"W (as per product data, likely overall tool dimensions) |
| Item Weight | 0.36 Kilograms (12.5 ounces) |
| Grip Type | Ergonomic |
This visual aid illustrates the physical dimensions of the wire stripper, specifically its length, which is approximately 7.8 inches or 19 centimeters, providing a clear understanding of its size.
Warranty and Support
TOTAL Tools products are manufactured to high-quality standards. While specific warranty details are not provided in this manual, most TOTAL products come with a standard manufacturer's warranty covering defects in materials and workmanship.
For warranty claims, technical support, or inquiries regarding your TOTAL Automatic Wire Stripper, please contact the retailer where you purchased the product or visit the official TOTAL Tools website for customer service information. Please have your product model number (THT15246) and proof of purchase ready when contacting support.