Kettler Ergometer Tour 800 Exercise Bike User Manual

1. Important Safety Instructions

Before using the Kettler Ergometer Tour 800, please read and understand all safety instructions. Keep this manual for future reference.

• User Weight Limit: The maximum user weight for this exercise bike is 150 kg (330 lbs). Do not exceed this limit.
• Health Considerations: Consult a physician before starting any exercise program, especially if you have pre-existing health conditions. Stop exercising immediately if you feel faint, dizzy, or experience pain.
• Proper Placement: Place the exercise bike on a stable, level surface. Ensure adequate clearance around the bike for safe operation and movement.
• Children and Pets: Keep children and pets away from the equipment during operation.
• Maintenance: Regularly inspect the equipment for wear and tear. Do not use if damaged.
• Power Source: The unit is battery-powered. Ensure batteries are correctly installed and replaced as needed.

2. Product Overview

The Kettler Ergometer Tour 800 is a high-quality exercise bike designed for both private and professional use, including rehabilitation and physiotherapy. It features an electromagnetic braking system for precise resistance control and a robust construction for stability.

Figure 1: Front view of the Kettler Ergometer Tour 800 exercise bike, showcasing its sturdy frame and console.

Key Features:

• Electromagnetic braking system for precise and smooth resistance.
• Two resistance modes: Auto-mode (constant Watt) and Manual mode (20 levels).
• High pedaling efficiency index of 9.2.
• Robust construction with an item weight of 54 kg for enhanced stability.
• Low frame design for easy access, suitable for rehabilitation settings.
• Includes 10 pre-programmed training programs.

3. Setup and Assembly

The Kettler Tour 800 is designed for stability and ease of use. While specific assembly steps are not detailed here, ensure all components are securely fastened before first use. Due to its 54 kg weight, it is recommended to have assistance during unboxing and initial placement.

Figure 2: The Kettler Tour 800 exercise bike positioned in a room, demonstrating typical placement.

3.1 Placement

• Choose a flat, stable surface for the exercise bike.
• Ensure there is sufficient space around the bike for safe mounting, dismounting, and exercise.
• Avoid placing the bike in direct sunlight or near heat sources.

3.2 Adjustments

Adjust the seat height to ensure a comfortable and ergonomically correct cycling position. Your leg should be slightly bent at the knee when the pedal is at its lowest point.

Figure 3: Detail of the seat adjustment knob and numbered post for personalized comfort.

4. Operating Instructions

The Kettler Tour 800 features an intuitive console for controlling your workout.

Figure 4: The console display showing workout data and control buttons.

4.1 Powering On/Off

The console typically activates when you begin pedaling or press any button. It will automatically power off after a period of inactivity to conserve battery life.

4.2 Resistance Modes

• Auto-Mode (Watt Control): This mode is ideal for precise performance settings, often used in rehabilitation or physiotherapy. The resistance is electronically controlled from 25 to 400 Watts, in 5 Watt increments, directly from the console. The Watt output remains constant regardless of your pedaling speed.
• Manual Mode: In this mode, the resistance can be adjusted through 20 levels. The actual Watt output will vary depending on your pedaling speed (RPM).

4.3 Training Programs

The Kettler Tour 800 includes 10 pre-programmed training routines. Refer to the on-screen menu for program selection and details.

4.4 Data Display

The console displays various workout metrics, which may include:

• Time
• Distance
• Speed
• Calories Burned
• Wattage (Power Output)
• Heart Rate (if compatible sensors are used)

5. Maintenance

Regular maintenance ensures the longevity and safe operation of your Kettler Tour 800.

• Cleaning: Wipe down the bike with a damp cloth after each use to remove sweat and dust. Avoid abrasive cleaners.
• Inspection: Periodically check all bolts, nuts, and moving parts for tightness and wear. Tighten any loose fasteners.
• Battery Replacement: Replace console batteries when the display becomes dim or unresponsive.
• Storage: Store the exercise bike in a dry, temperate environment away from direct sunlight.

6. Troubleshooting

If you encounter issues with your Kettler Tour 800, try the following basic troubleshooting steps:

• No Display/Power: Check the batteries in the console. Ensure they are correctly inserted and have sufficient charge.
• Unusual Noises: Inspect all visible connections and moving parts for loose components. Ensure the bike is on a level surface.
• Resistance Issues: If resistance is not changing correctly, ensure the console is functioning and try restarting the unit (if applicable, by removing and reinserting batteries).
• Unstable Operation: Verify that the bike is placed on a firm, level surface and that all stabilizing feet are properly adjusted.

For persistent issues, please contact Kettler customer support.

7. Specifications

8. Warranty and Support

The Kettler Ergometer Tour 800 comes with a 1-year semi-professional warranty. This warranty is specifically intended for communities, businesses (excluding gyms), and medical professionals. For private users, standard consumer warranty terms apply.

For technical support, warranty claims, or spare parts, please contact Kettler customer service through their official website or the retailer where the product was purchased. Please have your model number (EM1014-400) and proof of purchase ready.