TOTAL HVLP Spray Gun 550W TT5006-2 Instruction Manual

1. Introduction

Thank you for purchasing the TOTAL HVLP Spray Gun 550W, Model TT5006-2. This manual provides essential information for the safe operation, assembly, maintenance, and troubleshooting of your new spray gun. Please read these instructions carefully before use and keep them for future reference.

This HVLP (High Volume Low Pressure) spray gun is designed for efficient and precise application of various coatings, making it suitable for a range of painting tasks.

2. Important Safety Instructions

Always follow basic safety precautions to reduce the risk of fire, electric shock, and personal injury when using this product. This section highlights critical safety information.

2.1. Electrical Safety

• Ensure the power supply voltage matches the rating on the spray gun (220-240V~50/60Hz).
• Do not operate the spray gun in wet conditions or expose it to rain.
• Always disconnect the power plug from the outlet before cleaning, servicing, or when not in use.
• Never carry the tool by its power cord or yank the cord to disconnect it from an outlet.
• Keep the power cord away from heat, oil, sharp edges, or moving parts.

2.2. Chemical Safety

• Always wear appropriate personal protective equipment (PPE) including safety glasses, gloves, and a respirator mask when handling paints and solvents.
• Ensure adequate ventilation in the work area to prevent the buildup of hazardous fumes.
• Do not spray flammable materials near open flames, pilot lights, or other ignition sources.
• Refer to the paint and solvent manufacturer's safety data sheets (SDS) for specific handling and disposal instructions.

2.3. General Precautions

• Keep children and bystanders away while operating the spray gun.
• Never point the spray gun at people or animals.
• Do not operate the spray gun if any part is damaged or missing.
• Use only manufacturer-recommended accessories and replacement parts.
• Maintain the tool with care. Keep cutting tools sharp and clean for better and safer performance.

3. Package Contents

Upon unpacking, ensure all items listed below are present and in good condition. If any parts are missing or damaged, contact your retailer immediately.

• TOTAL HVLP Spray Gun (Motor Unit and Spray Head)
• Paint Container (800ml)
• Viscosity Measuring Cup
• Cleaning Needle/Brush
• User Manual

Image 1: Packaging box illustrating the TOTAL HVLP Spray Gun and its key features, including adjustable flow rate, copper nozzle, stainless tank, and three spray patterns.

4. Assembly

Follow these steps to assemble your spray gun before first use.

1. Attach the Spray Head: Align the spray head with the motor unit and twist clockwise until securely locked.
2. Attach the Paint Container: Screw the paint container onto the bottom of the spray head until it is firmly attached.
3. Check Nozzle and Air Cap: Ensure the nozzle and air cap are correctly seated and tightened. The spray gun features a copper nozzle for durability.

Image 2: Fully assembled TOTAL HVLP Spray Gun, showing the spray head, trigger, handle, and the attached metal paint container.

Image 3: Side view of the assembled spray gun, highlighting the ergonomic handle and the connection between the spray head and the motor unit.

5. Setup and Preparation

5.1. Paint Preparation and Viscosity

Proper paint viscosity is crucial for optimal spraying results. Always follow the paint manufacturer's recommendations for thinning. Use the provided viscosity measuring cup to check the paint's consistency.

• Fill the viscosity cup with the prepared paint.
• Measure the time it takes for the liquid to flow out completely. Compare this time to the paint manufacturer's guidelines or general recommendations for spray guns (e.g., 20-50 seconds for most paints).
• Adjust paint viscosity by adding appropriate thinner (water for water-based paints, solvent for oil-based paints) until the desired flow time is achieved.

5.2. Filling the Paint Container

• Ensure the paint is properly mixed and thinned.
• Unscrew the paint container from the spray head.
• Pour the prepared paint into the container, ensuring not to overfill (maximum capacity 800ml).
• Securely screw the paint container back onto the spray head.

6. Operating Instructions

6.1. Adjusting Spray Patterns

The TOTAL HVLP Spray Gun offers three adjustable spray patterns: horizontal, vertical, and round. Rotate the air cap ears to select the desired pattern.

• Horizontal Fan: For up-and-down spraying motion.
• Vertical Fan: For side-to-side spraying motion.
• Round Pattern: For small areas, corners, or detailed work.

6.2. Adjusting Flow Rate

The adjustable flow rate knob on the trigger allows you to control the amount of paint being sprayed. Turn the knob clockwise to decrease flow and counter-clockwise to increase flow.

6.3. Spraying Technique

• Hold the spray gun perpendicular to the surface, approximately 6-12 inches (15-30 cm) away.
• Maintain a consistent distance and speed for even coverage.
• Start spraying off the workpiece and release the trigger off the workpiece to avoid paint buildup at the edges.
• Overlap each pass by about 50% to ensure uniform application.
• Always test the spray pattern and flow rate on a scrap piece of material before applying to your main project.

7. Maintenance and Cleaning

Proper cleaning and maintenance will extend the life of your spray gun and ensure consistent performance.

7.1. Cleaning After Each Use

1. Empty Container: Empty any remaining paint from the container.
2. Rinse Container: Fill the container with appropriate cleaning solution (water for water-based paints, solvent for oil-based paints).
3. Spray Cleaner: Spray the cleaning solution through the gun until it runs clear.
4. Disassemble: Disconnect the spray head from the motor unit and unscrew the paint container.
5. Clean Components: Thoroughly clean the paint container, suction tube, nozzle, and air cap with the cleaning solution and the provided cleaning brush/needle.
6. Wipe Down: Wipe all external surfaces of the spray gun with a damp cloth. Do not immerse the motor unit in liquid.
7. Dry and Reassemble: Allow all parts to dry completely before reassembling or storing.

7.2. Storage

Store the spray gun in a clean, dry place, out of reach of children and away from extreme temperatures.

8. Troubleshooting

9. Specifications

Image 4: Rear view of the motor unit, displaying the model number (TT5006-2) and other technical specifications.

Image 5: Diagram illustrating the approximate dimensions of the spray gun, including its height and length.

10. Warranty and Support

For warranty information, technical support, or to order replacement parts, please refer to the contact details provided with your purchase documentation or visit the official TOTAL Tools website. Keep your proof of purchase for warranty claims.