YOULIAN Semi Auto Piston Cosmetic Lotion Bottle Filler Instruction Manual

1. Introduction

This manual provides comprehensive instructions for the safe and efficient operation, setup, and maintenance of the YOULIAN Semi Auto Piston Cosmetic Lotion Bottle Filler (Model: 100-1000ml). Please read this manual thoroughly before operating the machine to ensure proper function and to prevent damage or injury.

1.1 Safety Precautions

• Always wear appropriate personal protective equipment (PPE) when operating or maintaining the machine.
• Ensure the machine is properly grounded before connecting to power.
• Disconnect power and air supply before performing any maintenance or cleaning.
• Do not operate the machine if any parts are damaged or missing.
• Keep hands and loose clothing away from moving parts.
• Operate the machine in a well-ventilated area.

2. Product Overview

The YOULIAN Semi Auto Piston Cosmetic Lotion Bottle Filler is designed for accurate and efficient filling of various liquids and pastes without particles, such as creams, shampoos, oils, and toothpaste. Constructed from stainless steel, it meets GMP requirements and is food-grade compliant, ensuring durability and hygiene.

Figure 2.1: Front view of the YOULIAN Semi Auto Piston Filling Machine. This image displays the main body of the machine, including the large stainless steel hopper at the top, the filling nozzles, and the pneumatic cylinders.

2.1 Key Features

• Material: Constructed from high-quality stainless steel, ensuring resistance to corrosion, rust, acid, and alkali.
• Filling Volume: Adjustable from 100 ml to 1000 ml, suitable for a wide range of applications.
• Control: Pneumatic piston system allows for precise control over operating speed, filling speed, and filling volume.
• Accuracy: Equipped with an air pressure gauge for accurate monitoring of air pressure (0.4-0.6MPa required).
• Application Versatility: Ideal for liquids and pastes without particles, including cosmetics, beverages, honey, and more.
• Compatibility: Can be integrated with other packaging equipment such as sealing machines and vacuum packaging machines.

Figure 2.2: Side view of the YOULIAN Semi Auto Piston Filling Machine. This perspective highlights the dual pneumatic cylinders responsible for the piston movement and filling action, along with the associated air lines.

Figure 2.3: Close-up view of the control panel and adjustment knobs on the YOULIAN Semi Auto Piston Filling Machine. This image shows the air pressure gauge, volume adjustment knobs, and the foot pedal connection point.

3. Setup

Before operating the machine, ensure it is properly set up and all connections are secure.

3.1 Unpacking and Placement

• Carefully remove the machine from its packaging.
• Place the machine on a stable, level surface capable of supporting its weight.
• Ensure adequate space around the machine for operation and maintenance.

3.2 Air Compressor Connection

This machine requires an external air compressor (not included) for operation. The air pressure range should be between 0.4-0.6MPa.

• Connect the air supply hose from your air compressor to the machine's air inlet port.
• Ensure the connection is tight and secure to prevent air leaks.
• Verify the air pressure on the machine's gauge is within the recommended operating range.

3.3 Hopper and Nozzle Installation

• Attach the stainless steel hopper securely to the machine's inlet.
• Ensure the filling nozzles are correctly installed and tightened.

3.4 Power Connection

• Connect the power cord to a suitable electrical outlet.
• Ensure the power supply matches the machine's requirements.

4. Operating Instructions

Follow these steps for efficient and accurate filling operations.

4.1 Initial Setup and Adjustment

• Turn on the air compressor and ensure the machine's air pressure gauge reads between 0.4-0.6MPa.
• Fill the hopper with the liquid or paste to be dispensed.
• Adjust the filling volume using the designated adjustment knob (refer to Figure 2.3). Start with a lower volume and gradually increase.
• Adjust the filling speed and piston operating speed as needed for your product's viscosity and desired output.

4.2 Filling Process

• Place the container (bottle, jar, etc.) under the filling nozzle.
• Activate the filling cycle using the foot pedal or manual switch.
• The machine will dispense the set volume of product into the container.
• Remove the filled container and repeat the process for subsequent containers.
• Periodically check the filled volume to ensure accuracy and make minor adjustments if necessary.

5. Maintenance

Regular maintenance ensures the longevity and optimal performance of your filling machine.

5.1 Cleaning

• Daily Cleaning: After each use, disconnect power and air supply. Disassemble the hopper and filling nozzles. Clean all parts that come into contact with the product using appropriate cleaning agents and warm water. Rinse thoroughly and dry.
• Deep Cleaning: Periodically, perform a more thorough cleaning of all removable parts. Inspect seals and O-rings for wear and replace if necessary.
• Exterior Cleaning: Wipe down the exterior of the machine with a damp cloth. Do not use abrasive cleaners or immerse the main unit in water.

5.2 Inspection and Lubrication

• Regularly inspect all pneumatic connections and hoses for leaks or damage.
• Check all fasteners and ensure they are tight.
• Lubricate moving parts, such as piston rods, with food-grade lubricant as recommended by the manufacturer (if applicable, general advice).

6. Troubleshooting

This section addresses common issues you might encounter during operation.

If the problem persists after attempting these solutions, please contact customer support.

7. Specifications

8. Warranty and Support

For any questions, technical assistance, or warranty claims, please contact the manufacturer or your authorized dealer. Please have your product model and ASIN (B08Y5DYYRB) ready when contacting support.

Note: Specific warranty terms and conditions may vary. Refer to your purchase documentation for detailed warranty information.