Komshine GX39 Fiber Fusion Splicer

1. Introduction

This manual provides detailed instructions for the safe and efficient operation of the Komshine GX39 Fiber Fusion Splicer. The GX39 is designed for precise fiber optic splicing with features such as fast splicing and heating times, low splice loss, and a versatile 3-in-1 fiber holder. Please read this manual thoroughly before using the device.

Overview of the Komshine GX39 Fiber Fusion Splicer highlighting its core features.

2. Safety Information

Always observe the following safety precautions to prevent injury and damage to the equipment:

• Do not look directly into the fiber end when the splicer is operating, as invisible laser light may be present.
• Ensure the work area is clean and well-lit.
• Handle optical fibers with care; they are fragile and can cause splinters.
• Keep the device away from water and excessive moisture.
• Use only the provided power adapter and battery.
• Do not attempt to disassemble or repair the device yourself. Refer to qualified service personnel.

3. Package Contents

Verify that all items are present in your Komshine GX39 package:

• Komshine GX39 Fiber Fusion Splicer
• Fiber Stripper
• Optical Fiber Cleaver
• AC Adapter
• Lithium Battery (5200mAh)
• Spare Electrodes
• Charger
• Cooling Tray
• Operation Manual CD
• Carrying Case
• Cleaning Wipes

Complete Komshine GX39 Fiber Fusion Splicer kit.

4. Setup and Operation

Follow these steps for proper setup and operation of the GX39 Fusion Splicer.

4.1. Charging the Battery

The GX39 is equipped with a 5200mAh lithium battery. Connect the AC adapter to the splicer and a power outlet to charge the battery. A full charge allows for approximately 320 splicing and heating cycles.

4.2. Fiber Preparation

Proper fiber preparation is crucial for successful splicing.

1. Strip the Fiber: Use the fiber stripper to remove the outer coating of the optical fiber to the required length.
2. Clean the Fiber: After stripping, use cleaning wipes moistened with alcohol to thoroughly clean the bare fiber. This removes any residue that could affect splice quality.
3. Cleave the Fiber: Place the cleaned fiber into the optical fiber cleaver. Ensure the fiber is positioned correctly for a precise, perpendicular cut. The cleaver features a tungsten steel blade for a smooth cut surface and has a blade life of up to 48,000 times with a cleaving angle of less than 0.5 degrees.

Optical fiber cleaver with tungsten steel blade for precise cuts.

4.3. Fiber Placement and Splicing

The GX39 features a 3-in-1 fiber holder compatible with various fiber types.

1. Place the Fiber: Open the splicer's cover and carefully place the prepared fibers into the 3-in-1 fiber holders on both sides. Ensure the fiber ends are aligned in the V-grooves. The holder supports 3.0mm jumper, 0.9mm pigtail, FTTH fiber, and bare fiber.
2. Initiate Splicing: Close the cover. The splicer will automatically detect the fibers and begin the alignment process. The 3.5-inch 800*480 HD LCD screen will display the fiber alignment.
3. Splicing Cycle: The GX39 performs fast splicing in approximately 9 seconds. The screen will show the estimated splice loss, typically around 0.01dB for SM fiber.

The 3-in-1 fiber holder accommodates various fiber types.

Splicer display showing fiber alignment and estimated loss.

4.4. Heat Shrinking

After successful splicing, the splice point needs protection.

1. Position Heat Shrink Tube: Move the heat shrink tube over the welded fiber joint.
2. Place in Heater: Carefully place the fiber with the heat shrink tube into the heating oven.
3. Heating Cycle: Close the heater cover. The GX39 performs fast heating in approximately 20 seconds.
4. Cooling: Once heating is complete, remove the fiber and place it in the integrated cooling tray to cool down before handling.

Heat shrinking process for protecting the fiber splice.

4.5. Operational Video Guide

5. Maintenance

Regular maintenance ensures the longevity and performance of your GX39 Fusion Splicer.

5.1. Electrode Replacement

The electrodes have a life of approximately 4000 splices. When the splicer indicates electrode wear or splice quality degrades, replace them. The GX39 features an innovative tool-free electrode replacement design.

Tool-free electrode replacement for convenience.

5.2. Cleaning

Regularly clean the V-grooves, objective lenses, and other optical components with a soft, lint-free cloth and appropriate cleaning solution. Keep the entire device free from dust and debris.

5.3. Durability and Storage

The GX39 is designed with enhanced toughness and features a silicone protective case, making it water-resistant, dust-resistant, and shock-resistant. Store the splicer in its carrying case in a dry, cool environment when not in use to protect it from environmental factors and physical damage.

Silicone protective case for enhanced durability.

6. Troubleshooting

If you encounter issues with your Komshine GX39, refer to the following common troubleshooting tips:

• Poor Splice Quality: Check fiber cleave quality, clean V-grooves and electrodes, and ensure electrodes are not worn out.
• Battery Not Charging: Verify the AC adapter connection and ensure the power outlet is functional.
• Display Issues: Restart the device. If the problem persists, contact support.
• Fiber Not Detected: Ensure fibers are correctly placed in the V-grooves and the fiber holders are properly closed.

For more complex issues, consult the detailed troubleshooting section on the provided Operation Manual CD or contact Komshine customer support.

7. Specifications

Key specifications and features of the Komshine GX39.

8. Warranty and Support

The Komshine GX39 Fiber Fusion Splicer comes with a manufacturer's warranty. For detailed warranty terms and conditions, please refer to the documentation included with your product or visit the official Komshine website. For technical support, service, or spare parts, please contact Komshine customer service through their official channels.