1. Introduction
This manual provides essential information for the safe and efficient operation of your Cloudray CW-3000 Industrial Water Chiller. Designed for cooling CO2 laser engravers, cutting machines, CNC equipment, and small laser systems, this chiller ensures optimal performance and extends the lifespan of your laser tube by maintaining a stable water temperature. Please read these instructions thoroughly before installation and use.
2. Safety Information
Adhering to safety guidelines is crucial for preventing injury and equipment damage. Always follow these precautions:
- Electrical Safety: Ensure the chiller is connected to a grounded power outlet. Do not operate with damaged power cords. Disconnect power before performing any maintenance or troubleshooting.
- Water Handling: Use distilled or deionized water to prevent mineral buildup and corrosion. Avoid using tap water. Ensure water connections are secure to prevent leaks.
- Placement: Position the chiller in a well-ventilated area, away from direct sunlight, heat sources, and excessive dust. Maintain adequate clearance around the air inlets and outlets for proper heat dissipation.
- Emergency: In case of unusual noise, smoke, or electrical issues, immediately disconnect the power supply and contact support.
3. Product Overview
The Cloudray CW-3000 is a compact and efficient industrial water chiller designed for effective heat dissipation in various applications. Key components include:
- Temperature Controller: Digital display for monitoring and adjusting water temperature.
- Power Switch: Controls the main power to the unit.
- Water Inlet/Outlet: Connectors for circulating water to and from the cooled equipment.
- Water Level Indicator: Visual gauge to check the water level in the tank.
- Cooling Fan: Industrial-grade fan for efficient heat exchange.
- Filling Inlet: Cap for adding water to the 9L tank.
- Drain Port: For emptying the water tank during maintenance.
Figure 1: Front view of the Cloudray CW-3000 Industrial Water Chiller, showing the temperature controller and power switch.
Figure 2: Rear view of the Cloudray CW-3000, highlighting the water inlet, outlet, alarm output, and cooling fan.
Figure 3: Close-up of the temperature controller (T-503D) on the Cloudray CW-3000, showing the digital display and control buttons.
4. Specifications
| Feature | Specification (CW-3000) |
|---|---|
| Cooling Capacity | 50W/°C |
| Water Tank Capacity | 9 Liters (2.4 Gallons) |
| Max. Pump Flow | 10 L/min |
| Voltage & Frequency | AC 110V & 60Hz |
| Current | 0.4-0.9A |
| Temperature Control Precision | ±0.1°C |
| Product Dimensions (L x W x H) | 19.3" x 10.6" x 14.9" |
| Item Weight | 24 pounds |
| Material | Stainless Steel |
Figure 4: Comparison of specifications between CW-3000 and CW-5200 models.
5. Setup
5.1. Placement
Place the chiller on a stable, level surface in a well-ventilated indoor area. Ensure at least 6 inches of clearance around all sides, especially the fan vents, for optimal airflow and heat dissipation.
5.2. Water Connection
- Connect the water inlet (marked "INLET") of the chiller to the water outlet of your laser equipment using the provided tubing.
- Connect the water outlet (marked "OUTLET") of the chiller to the water inlet of your laser equipment.
- Secure all connections with hose clamps to prevent leaks.
Figure 5: A person connecting the Cloudray CW-3000 Water Chiller to a laser engraver.
5.3. Filling the Water Tank
- Unscrew the filling inlet cap located on the top of the chiller.
- Carefully pour distilled or deionized water into the tank until the water level indicator shows "NORMAL" or "FULL". Do not overfill.
- Replace the filling inlet cap securely.
Figure 6: Illustration of filling the water tank and checking the water level indicator, along with cooling effect and heat dissipation details.
5.4. Power Connection
Connect the power cord to the chiller's power input and then to a grounded 110V 60Hz power outlet.
Video 1: This video provides a general overview of the OMTech CW-3000 Industrial Water Chiller, including its components and basic setup.
6. Operating Instructions
6.1. Powering On/Off
Flip the power switch on the front panel to the "ON" position to start the chiller. The temperature controller display will light up. To turn off, flip the switch to the "OFF" position.
6.2. Temperature Control
The CW-3000 features an intelligent temperature controller (T-503D) with both intelligent and constant temperature modes. The default setting is typically intelligent mode, which automatically adjusts the water temperature based on ambient conditions. To adjust the temperature settings:
- Press the "SET" button to enter the setting mode.
- Use the "UP" and "DOWN" arrow keys to adjust the desired water temperature.
- Press "SET" again to confirm and save the setting.
Video 2: This video provides instructions on how to adjust the temperature settings on the S&A Industrial Water Chiller's temperature controller. It demonstrates navigating the menu and changing the set temperature.
6.3. Alarm Functions
The chiller is equipped with built-in safety alarms to protect the unit and connected equipment. These include water flow alarms and over-temperature alarms. When an alarm is triggered, an error code will be displayed on the temperature controller, and an audible alert may sound. Refer to the troubleshooting section for specific alarm codes and resolutions.
7. Maintenance
Regular maintenance ensures the longevity and optimal performance of your chiller:
- Water Replacement: Change the water every 1-3 months, depending on usage and water quality. Always use distilled or deionized water.
- Water Level Check: Periodically check the water level indicator and refill as needed to maintain the "NORMAL" range.
- Cleaning: Keep the cooling fan and ventilation grilles free from dust and debris. Use a soft brush or compressed air to clean them. Some models may have a removable dust gauze for easier cleaning.
- Drainage: To drain the water, disconnect power, place a container under the drain port, and open the drain valve.
Figure 7: Location of the drain port on the Cloudray CW-3000.
8. Troubleshooting
If you encounter issues with your chiller, refer to the following common problems and solutions:
8.1. Alarm Codes (T-503D Controller)
| Code | Description | Possible Cause / Solution |
|---|---|---|
| E1 | Over High Room Temperature | Ensure adequate ventilation around the chiller. Move to a cooler environment if necessary. |
| E2 | Over High Water Temperature | Check for obstructions in water flow, ensure cooling fan is operating, and verify ambient temperature. |
| E3 | Over Low Water Temperature | Adjust temperature settings to a higher value. Ensure ambient temperature is not too low. |
| E4 | Room Temperature Sensor Failure | Contact support for sensor replacement. |
| E5 | Water Temperature Sensor Failure | Contact support for sensor replacement. |
8.2. No Water Flow / Low Water Level
- Check the water level indicator and refill the tank if necessary.
- Ensure all water hoses are properly connected and not kinked or blocked.
- Verify that the internal pump is operating.
9. Warranty
The Cloudray CW-3000 Industrial Water Chiller comes with a 2-year worldwide warranty. Please retain your proof of purchase for warranty claims. For detailed warranty terms and conditions, refer to the official Cloudray website or contact customer support.
10. Support
For further assistance, technical support, or inquiries regarding your Cloudray CW-3000 Industrial Water Chiller, please visit the official Cloudray website or contact their customer service department. You can find additional resources and user guidelines at the following links:
