1. Introduction
The Superior Pump 99621 Lay-Flat Discharge Hose Kit is designed for efficient water discharge from most sump and utility pumps. This 25-foot, 1-1/2-inch diameter reinforced PVC hose offers durability and easy storage. The kit includes all necessary components for quick and secure installation, ensuring reliable performance for various water transfer needs.
2. Product Components
The Superior Pump 99621 Lay-Flat Discharge Hose Kit includes the following items:
- 1-1/2-Inch by 25-foot reinforced PVC lay-flat hose
- 1-1/4" FTP x 1-1/4" FTP or 1-1/2" MPT coupling
- 1-1/4" MPT x 1-1/2" BARB adapter
- One stainless steel hose clamp
Figure 2.1: All components included in the Superior Pump 99621 Lay-Flat Discharge Hose Kit.
Video 2.2: An unboxing and overview of the components included in the Superior Pump 99621 Lay-Flat Discharge Hose Kit.
3. Setup
Follow these steps to properly set up your Lay-Flat Discharge Hose Kit with a compatible pump:
- Identify Pump Discharge Size: Determine if your sump or utility pump has a 1-1/4 inch or 1-1/2 inch discharge outlet.
- Select Correct Coupling/Adapter: Choose the appropriate coupling (1-1/4" FTP x 1-1/4" FTP or 1-1/2" MPT) or the 1-1/4" MPT x 1-1/2" BARB adapter that matches your pump's discharge size.
- Attach Coupling/Adapter to Pump: Securely thread the selected coupling or adapter onto the pump's discharge outlet. Ensure a tight fit to prevent leaks.
- Connect Lay-Flat Hose: Slide the stainless steel hose clamp over the end of the lay-flat hose. Then, firmly push the hose over the barb end of the coupling/adapter.
- Secure with Hose Clamp: Position the stainless steel hose clamp over the hose where it connects to the coupling/adapter. Tighten the clamp securely with a screwdriver until the hose is firmly gripped and cannot be pulled off.
Figure 3.1: Pump discharge with adapter installed.
Figure 3.2: Lay-flat hose securely attached to the pump.
Video 3.3: Detailed instructions on connecting the hose kit to various pump types, including 1/2 HP and 1/4 HP pumps with different discharge sizes.
4. Operation
Once the hose kit is securely attached to your pump, ensure the discharge end of the lay-flat hose is directed to a suitable drainage area, away from structures or areas where water accumulation could cause damage. Activate your pump according to its manufacturer's instructions. The lay-flat design allows for efficient water flow and can be easily positioned across various terrains.
Figure 4.1: Pump in operation, discharging water from a pool cover.
Figure 4.2: Lay-flat hose effectively draining a flooded patio.
Video 4.3: Demonstration of the lay-flat hose efficiently moving a significant volume of water, highlighting its effectiveness in various applications.
5. Maintenance
To ensure the longevity and optimal performance of your lay-flat discharge hose kit, follow these maintenance guidelines:
- Cleaning: After each use, especially when pumping dirty water, flush the hose with clean water to remove any debris or sediment.
- Inspection: Regularly inspect the hose for any signs of wear, cuts, punctures, or damage. Check the hose clamp and adapters for tightness and corrosion.
- Storage: The lay-flat design allows for compact storage. After cleaning and drying, roll up the hose neatly. Store it in a cool, dry place away from direct sunlight and extreme temperatures to prevent material degradation.
- Avoid Kinking: While the hose is designed to lay flat, avoid sharp kinks or bends during operation or storage, as this can weaken the material over time.
Video 5.1: Demonstrates the ease of rolling up the lay-flat hose for compact storage after use, highlighting its space-saving design.
6. Troubleshooting
If you encounter issues with your Lay-Flat Discharge Hose Kit, consider the following common problems and solutions:
- Leaks at Connections:
- Ensure the hose clamp is tightened sufficiently.
- Check that the adapter is securely threaded onto the pump.
- Inspect the hose end and adapter for any cracks or damage that might prevent a proper seal.
- Reduced Water Flow:
- Check for kinks or sharp bends in the hose that might be restricting flow.
- Ensure the pump's intake is not clogged with debris.
- Verify that the hose diameter is appropriate for your pump's output.
- Hose Damage (Cuts/Splits):
- If the hose has sustained cuts or splits, it may need to be repaired or replaced. Small punctures might be temporarily patched, but significant damage will require replacement to maintain efficiency and prevent water loss.
7. Specifications
| Feature | Specification |
|---|---|
| Brand | Superior Pump |
| Model Number | 99621 |
| Hose Length | 25 Feet |
| Hose Diameter | 1-1/2 Inch |
| Material | Reinforced PVC |
| Compatible Discharge Sizes | 1-1/4 Inch or 1-1/2 Inch |
| Maximum Pressure | 60 PSI |
| Item Weight | 3.98 pounds |
8. Warranty and Support
Warranty: All Superior Pump products, including the 99621 Lay-Flat Discharge Hose Kit, are backed by a 90-Day Manufacturer's Warranty. Please retain your proof of purchase for warranty claims.
Additional Resources:
- For a downloadable PDF version of the user manual, please visit: User Manual (PDF)
- For more information about Superior Pump products and support, visit the official brand store: Superior Pump Store
Video 8.1: An overview of Superior Pump accessories, highlighting product quality and warranty information.
