Tema4x4 DAC-15-005 + DAC-15-012/30

Tema4x4 30mm Complete Lift Kit

Installation and Maintenance Manual for Dacia Duster (2010-Present)

1. Introduction

Thank you for choosing the Tema4x4 30mm Complete Lift Kit. This kit is designed to increase the ground clearance of your Dacia Duster (2010-present) by 30mm, enhancing its off-road capabilities and allowing for larger wheel and tire combinations. This manual provides essential information for the safe and correct installation, operation, and maintenance of your new lift kit. Please read all instructions carefully before beginning the installation process.

2. Safety Information

Vehicle modification, including the installation of lift kits, can affect vehicle handling and stability. It is crucial to follow all safety precautions and installation steps precisely. If you are not confident in your mechanical abilities, it is highly recommended to seek professional installation from a qualified mechanic.

  • Always use appropriate safety gear, including eye protection and gloves.
  • Ensure the vehicle is securely supported on jack stands on a level surface before working underneath it. Never rely solely on a jack.
  • Disconnect the vehicle's battery before starting any electrical work, though this kit typically does not involve electrical components.
  • Refer to your vehicle's service manual for specific torque specifications and procedures related to suspension components.
  • After installation, a professional wheel alignment is mandatory to ensure proper vehicle handling and tire wear.

3. Package Contents

Verify that all components listed below are present and undamaged before beginning installation. If any parts are missing or damaged, please contact Tema4x4 customer support immediately.

  • 2x Front Strut Spacers (Polyurethane)
  • 2x Rear Strut Spacers (Polyurethane)
  • Fitting Kit (Bolts, Nuts, Washers as required)
Image showing the Tema4x4 30mm Complete Lift Kit components, including two black polyurethane strut spacers and two metal fitting bolts.

This image displays the full contents of the Tema4x4 30mm Complete Lift Kit. It includes two durable black polyurethane strut spacers, designed to be installed on the front and rear suspension, and two metal fitting bolts with washers for secure attachment. These components are essential for achieving the advertised 30mm lift.

4. Installation Instructions

This section provides a general guide for installing the lift kit. Specific steps may vary slightly depending on your vehicle's exact configuration. Always refer to your vehicle's service manual for detailed disassembly and reassembly procedures.

4.1. General Preparation

  1. Park the vehicle on a flat, level surface.
  2. Engage the parking brake and block the wheels that will remain on the ground.
  3. Loosen the lug nuts on the wheels to be removed.
  4. Jack up the vehicle and support it securely with jack stands.
  5. Remove the wheels.

4.2. Front Strut Spacer Installation

  1. Carefully disconnect the necessary components from the front strut assembly (e.g., brake line, ABS sensor wire, sway bar link).
  2. Unbolt the lower strut mounting bolts from the steering knuckle.
  3. Access the upper strut mounts in the engine bay. Remove the nuts securing the top of the strut to the vehicle chassis.
  4. Carefully lower and remove the entire strut assembly from the vehicle.
  5. Install the front polyurethane strut spacer on top of the strut assembly, aligning the bolt holes. The spacer typically sits between the strut's top hat and the vehicle's chassis.
  6. Reinstall the strut assembly with the spacer into the vehicle, securing the upper mounting nuts first.
  7. Reattach the lower strut mounting bolts and all disconnected components. Ensure all bolts are torqued to factory specifications.

4.3. Rear Strut Spacer Installation

  1. Support the rear axle or suspension arm with a jack.
  2. Disconnect the lower shock absorber mounting bolt.
  3. Carefully lower the axle/suspension arm to relieve tension on the coil spring.
  4. Remove the coil spring.
  5. Place the rear polyurethane strut spacer either on top of the coil spring (between the spring and the chassis mount) or below the coil spring (between the spring and the lower control arm/axle mount), depending on the specific design of the spacer and your vehicle's suspension. Ensure proper orientation.
  6. Reinstall the coil spring and raise the axle/suspension arm to reconnect the lower shock absorber mounting bolt. Torque to factory specifications.

4.4. Final Steps

  1. Reinstall the wheels and hand-tighten the lug nuts.
  2. Lower the vehicle to the ground.
  3. Torque the lug nuts to the manufacturer's specifications in a star pattern.
  4. Perform a final check of all installed components to ensure they are secure.
  5. Immediately after installation, drive the vehicle to a qualified alignment shop for a professional wheel alignment. This is critical for safe driving and to prevent premature tire wear.

5. Operating Considerations

After installing the Tema4x4 lift kit, you may notice changes in your vehicle's driving dynamics. The increased ground clearance will improve off-road capability and allow for larger tires, but it can also slightly alter the center of gravity.

  • Handling: The vehicle's center of gravity will be higher, which may result in a slightly different feel during cornering. Drive cautiously until you are accustomed to the new handling characteristics.
  • Braking: Braking performance should remain largely unaffected, but always ensure your brake lines have sufficient slack after lifting.
  • Off-Road: Enjoy the enhanced clearance for tackling rough terrain, but always drive within your vehicle's and your own limits.
  • Post-Installation Check: After the first 50-100 km (30-60 miles) of driving, re-check all nuts and bolts associated with the lift kit and suspension components to ensure they remain tight.

6. Maintenance

The Tema4x4 lift kit components are designed for durability and require minimal maintenance. However, regular inspection is recommended to ensure long-term performance and safety.

  • Visual Inspection: Periodically inspect the polyurethane spacers for any signs of wear, cracking, or damage. Check the fitting bolts for corrosion or looseness.
  • Torque Check: During routine vehicle maintenance (e.g., tire rotations), it is good practice to re-check the torque on all suspension fasteners related to the lift kit.
  • Cleaning: Keep the suspension components free from excessive dirt and debris, especially after off-road use.

7. Troubleshooting

If you encounter any issues after installing your Tema4x4 lift kit, refer to the following common problems and solutions.

ProblemPossible CauseSolution
Uneven ride heightImproper installation of spacers; damaged original suspension components.Re-check spacer placement and ensure all components are seated correctly. Inspect original springs/shocks for wear.
Unusual noises (clunking, squeaking)Loose fasteners; components rubbing; worn original bushings.Inspect all bolts and nuts for proper torque. Check for clearance issues. Lubricate bushings if necessary or replace worn components.
Poor handling or steering issuesIncorrect wheel alignment; loose steering components.Immediately get a professional wheel alignment. Check steering and suspension components for looseness.

If troubleshooting steps do not resolve the issue, or if you are unsure about any aspect of the installation or operation, please contact Tema4x4 customer support.

8. Specifications

  • Product Name: Complete Lift Kit
  • Lift Height: 30mm
  • Compatibility: Dacia Duster (HSA, HSM) 01.2010 - present
  • Material: Polyurethane (PU)
  • Included Components: 2x Front Strut Spacers, 2x Rear Strut Spacers, Fitting Kit
  • Item Weight: Approximately 2 kg
  • Manufacturer Part Number: DAC-15-005 + DAC-15-012/30
  • UPC: 661094045607

9. Warranty and Support

Tema4x4 products are manufactured to high standards and are backed by a manufacturer's warranty against defects in materials and workmanship. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official Tema4x4 website.

If you have any questions, require technical assistance, or need to report a missing/damaged part, please contact Tema4x4 customer support through the retailer where you purchased the product or directly via the manufacturer's contact channels.

Contact Information: Please refer to your purchase receipt or the Tema4x4 official website for the most current contact details.

© 2023 Tema4x4. All rights reserved. This manual is for informational purposes only.

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