Milwaukee M18 FUEL Compact Band Saw User Manual

Introduction

This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your Milwaukee M18 FUEL Compact Band Saw, model M18FBS85-0C. Please read this manual thoroughly before using the tool to ensure proper handling and to prevent injury or damage.

The Milwaukee M18 FUEL Compact Band Saw is designed for cutting various materials, offering portability and power for professional applications. This model is sold as a bare tool, meaning the battery and charger are not included and must be purchased separately.

Safety Information

Always follow basic safety precautions when using power tools to reduce the risk of fire, electric shock, and personal injury.

• Read all instructions: Familiarize yourself with the tool's operation and safety guidelines.
• Wear personal protective equipment (PPE): Always wear safety glasses, hearing protection, and gloves.
• Keep work area clean and well-lit: Cluttered or dark areas invite accidents.
• Do not operate in explosive atmospheres: Do not use power tools in the presence of flammable liquids, gases, or dust.
• Secure workpiece: Always clamp or otherwise secure the material being cut.
• Avoid accidental starting: Ensure the switch is in the off-position before inserting battery pack or picking up the tool.
• Use the correct tool for the job: Do not force the tool; it will do the job better and safer at the rate for which it was designed.
• Maintain tools with care: Keep cutting tools sharp and clean. Follow instructions for lubricating and changing accessories.
• Disconnect power: Remove the battery pack before making any adjustments, changing accessories, or storing the tool.

Setup

Unpacking and Inspection

Carefully remove the band saw from its packaging. Inspect the tool for any signs of damage that may have occurred during shipping. If any damage is found, do not operate the tool and contact Milwaukee customer service immediately.

Battery Installation

This tool operates on an 18V Milwaukee M18 Lithium-Ion battery (not included). Ensure the battery is fully charged before use.

1. Align the battery pack with the battery port on the tool.
2. Slide the battery pack into the port until it clicks securely into place.
3. To remove, press the battery release button and slide the battery pack out.

Blade Installation

Always ensure the tool is off and the battery is removed before installing or changing the blade.

1. Loosen the blade tension lever (if applicable) or blade guide adjustment knob.
2. Carefully position the new band saw blade around the drive wheels and through the blade guides. Ensure the teeth are pointing in the correct cutting direction.
3. Adjust the blade guides to lightly contact the blade without binding.
4. Apply appropriate blade tension according to the tool's markings or manual.
5. Rotate the blade manually a few times to ensure it tracks correctly and is seated properly.

Operating Instructions

General Operation

Before starting, ensure your workpiece is securely clamped and stable. Mark your cut line clearly.

1. With the battery installed, grip the tool firmly with both hands.
2. Position the front shoe of the saw flat against the workpiece, aligning the blade with your cut line.
3. Depress the trigger to start the saw. Allow the blade to reach full speed before beginning the cut.
4. Apply steady, even pressure to feed the saw through the material. Do not force the tool.
5. Maintain control throughout the cut. Once the cut is complete, release the trigger and allow the blade to stop completely before removing the saw from the workpiece.

Cutting Different Materials

The Milwaukee M18 FUEL Compact Band Saw is suitable for cutting various metals, including steel alloys. Always select the appropriate blade for the material and thickness you are cutting. Refer to blade manufacturer recommendations for optimal cutting speeds and techniques.

For optimal performance and blade life, avoid excessive pressure, which can cause the blade to bind or overheat. Let the saw do the work.

Maintenance

Regular maintenance ensures the longevity and safe operation of your Milwaukee band saw.

Cleaning

• After each use, remove the battery pack.
• Use a soft brush or compressed air to clean dust and debris from the ventilation openings and around the blade area.
• Do not use water or chemical cleaning agents.

Blade Replacement

Replace blades when they become dull or damaged. A dull blade can lead to poor cutting performance, increased effort, and potential kickback.

1. Ensure the tool is off and the battery is removed.
2. Follow the blade removal steps in reverse order of installation.
3. Dispose of old blades safely.
4. Install a new blade as described in the "Blade Installation" section.

General Care

• Store the tool in a dry, secure place out of reach of children.
• Periodically check all screws and fasteners for tightness.
• Do not attempt to service internal components. Refer all servicing to a qualified Milwaukee service center.

Troubleshooting

Specifications

• Model: M18FBS85-0C
• Voltage: 18 Volts
• Power Source: Battery Powered
• Motor Type: Brushless (FUEL)
• Material of Handle: Polypropylene or Nylon
• Blade Material: Alloy Steel
• Recommended Surface: Steel Alloy
• Batteries Required: Yes (1 Lithium-Ion battery)
• Batteries Included: No

Warranty and Support

Milwaukee power tools are backed by a limited warranty. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official Milwaukee website. Keep your purchase receipt as proof of purchase for warranty claims.

For technical assistance, service, or to locate an authorized service center, please contact Milwaukee customer support:

• Website: www.milwaukeetool.eu (or relevant regional site)
• Phone: Refer to the Milwaukee website for regional contact numbers.

Product Overview

Image: The Milwaukee M18 FUEL Compact Band Saw, showcasing its ergonomic design, red and black color scheme, and the cutting mechanism. This image highlights the tool's compact size and robust construction, ideal for portable cutting tasks.