Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your Thule Evo Flush Rail Foot Pack. This foot pack is designed to be part of a complete Thule Evo roof rack system for vehicles with flush railings. Please read all instructions carefully before installation and use to ensure safe and proper functionality.
Safety Information
Always ensure all components are securely fastened before driving. Regularly check the tightness of all bolts and straps, especially during long trips or after driving on rough roads.
Do not exceed the maximum load capacity of 165 lbs (75 kg) for the roof rack system, or your vehicle's maximum roof load capacity, whichever is lower. Refer to your vehicle's owner's manual for specific roof load limits.
Distribute the load evenly on the roof rack to maintain vehicle stability.
Be aware of increased vehicle height and width when carrying loads. Exercise caution when entering garages, car washes, or low-clearance areas.
Avoid automatic car washes with the roof rack installed, as this may cause damage to the rack or your vehicle.
Always follow local traffic laws and regulations regarding vehicle loads.
What's in the Box
Your Thule Evo Flush Rail Foot Pack includes:
4 x Thule Evo Flush Rail Feet
1 x Ergonomic torque limiter key for secure installation
1 x Instruction manual
Note: Load bars and a vehicle-specific fit kit are essential for a complete roof rack system and are sold separately. Please consult the official Thule Buyer's Guide on the Thule website to determine the correct fit kit and load bars for your specific vehicle model.
Setup and Installation
The Thule Evo Flush Rail Foot Pack is designed for straightforward installation onto vehicles equipped with flush railings. A complete installation requires the foot pack, compatible Thule load bars (e.g., Thule WingBar Evo, Thule AeroBlade, Thule SquareBar, Thule ProBar), and a vehicle-specific fit kit, all sold separately.
Prepare Your Vehicle: Ensure your vehicle's flush railings are clean and free from debris. Refer to your vehicle's owner's manual for any specific instructions regarding roof rack installation points.
Assemble Foot Pack and Load Bars: Attach the Thule Evo Flush Rail Feet to your chosen Thule load bars according to the instructions provided with the load bars and your vehicle-specific fit kit. The fit kit will specify the correct measurements and positioning for the feet on the load bars, as well as the overall placement on your vehicle.
Image: A close-up view of the Thule Evo Flush Rail Foot Pack, showing the foot attached to a load bar and the ergonomic torque limiter key used for tightening. This illustrates the assembly of the foot to the bar.
Position the Rack: Carefully place the assembled roof rack system onto your vehicle's flush railings. Align it precisely with the measurements and markings specified in your vehicle-specific fit kit. Accurate positioning is crucial for safety and optimal performance.
Image: A grey SUV with the complete Thule Evo Flush Rail Roof Rack System installed on its roof, showing the front and rear load bars and foot packs securely mounted on the flush railings.
Secure the Feet: Use the provided ergonomic torque limiter key to tighten the foot pack to the flush railings. Turn the key until it clicks, which indicates that the rack is safely and properly secured to your vehicle. This mechanism prevents overtightening and ensures a firm, consistent grip.
Install Locks (Optional): For added security and to deter theft, the foot pack can be secured to your vehicle with Thule One-Key locks (sold separately). Follow the instructions provided with the lock cylinders for installation.
Final Check: Before driving, gently pull and push on all load bars and feet to ensure they are firmly attached and do not move. Re-check all connections after the first few miles of driving and periodically thereafter.
Operation
Once installed, your Thule Evo Flush Rail Roof Rack System is ready to transport various gear. Always adhere to the maximum load capacity of 165 lbs (75 kg) and ensure items are securely fastened to the load bars using appropriate Thule accessories (e.g., cargo boxes, bike carriers, ski carriers), which are sold separately. Distribute weight evenly across the load bars and avoid placing excessively heavy items on one side. Regularly check the security of your load during transit.
Maintenance
Regular Cleaning: Clean the foot pack and load bars regularly with mild soap and water, especially after exposure to salt water, road salt, or harsh weather conditions. Rinse thoroughly and dry.
Inspect Components: Periodically inspect all components for signs of wear, damage, cracks, or corrosion. Pay close attention to the feet, straps, and any moving parts. Replace any damaged parts immediately with genuine Thule replacement parts.
Check Tightness: Re-check the tightness of all mounting bolts and the foot pack connections periodically, particularly before and after long trips, or after driving on rough terrain.
Lubrication: If applicable, lubricate moving parts or lock cylinders according to Thule's recommendations to ensure smooth operation and prevent seizing.
Storage: When the roof rack system is not in use, consider removing it from your vehicle to reduce wind noise and improve fuel efficiency. Store components in a dry, protected area away from direct sunlight and extreme temperatures.
Troubleshooting
- Rack does not fit or seems incomplete:
The Thule Evo Flush Rail Foot Pack requires a separate vehicle-specific fit kit and compatible load bars. Many installation issues arise from not having the correct fit kit for your vehicle. Please verify your vehicle's compatibility and ensure you have all necessary components by consulting the official Thule Buyer's Guide on their website.
- Excessive wind noise:
Minor wind noise is normal with any roof rack system. Ensure load bars are correctly positioned according to the fit kit instructions and all components are tightly secured. Some load bar designs (e.g., Thule WingBar Evo) are engineered to minimize noise. Adjusting the position of the bars slightly forward or backward within the recommended range may also help.
- Difficulty tightening the feet:
Ensure the foot pack is correctly seated and aligned on the flush railing. The ergonomic torque limiter key is designed to click when the correct tightness is achieved. Do not force it beyond this point, as overtightening can damage the components or your vehicle's railings.
- Missing parts from the box:
Refer to the "What's in the Box" section of this manual. If any listed components are missing from your foot pack packaging upon receipt, please contact Thule customer support or your retailer immediately.
Specifications
| Feature | Specification |
|---|---|
| Model Name | Evo Feet |
| Part Number | 710601 |
| Load Capacity | 165 Pounds (75 kg) |
| Item Dimensions (L x W x H) | 7.8 x 11.4 x 3.4 inches (19.8 x 29 x 8.6 cm) |
| Material | Aluminum, Plastic |
| Color | Black |
| Mounting Type | Rack (for flush railings) |
| Automotive Fit Type | Vehicle Specific Fit (requires separate fit kit) |
Warranty Information
The Thule Evo Flush Rail Foot Pack comes with a Limited Lifetime Warranty. This warranty covers defects in materials and workmanship. For detailed information regarding warranty terms, conditions, and how to make a claim, please refer to the official Thule website or contact Thule customer service directly. Please retain your proof of purchase for warranty purposes.
Customer Support
For further assistance, technical support, or to purchase replacement parts, please visit the official Thule website at www.thule.com. You can also find contact information for Thule customer service in your region on their website. When contacting support, please have your product model number (710601) and purchase information readily available to expedite the process.
