Banshee Trojan T-105 6V Deep Cycle Battery Instruction Manual

1. Introduction

This instruction manual provides essential information for the safe and effective use of your Banshee Trojan T-105 6V Deep Cycle Batteries. Please read this manual thoroughly before installation, operation, or maintenance to ensure proper handling and to maximize battery life and performance. These batteries are designed for deep cycle applications such as golf carts, solar energy systems, marine vessels, recreational vehicles (RVs), and various industrial uses.

2. Safety Information

WARNING: Batteries contain sulfuric acid and produce explosive gases. Improper handling can cause severe injury or death. Always follow these safety precautions:

• Wear appropriate personal protective equipment, including eye protection and gloves, when handling batteries.
• Ensure adequate ventilation when charging or using batteries to prevent the accumulation of explosive hydrogen gas.
• Keep sparks, flames, and smoking materials away from batteries.
• Avoid contact with battery acid. If contact occurs, flush immediately with water and seek medical attention.
• Do not short-circuit battery terminals.
• Keep batteries out of reach of children.
• Do not overfill or underfill battery cells. Maintain proper electrolyte levels.

3. Product Overview

The Banshee Trojan T-105 is a 6-volt deep-cycle flooded/wet lead-acid battery, renowned for its robust performance and longevity in demanding applications. This battery is designed to provide sustained power over long discharge periods, making it ideal for systems requiring reliable, continuous energy.

Key Features:

• Deep-Cycle Design: Engineered for sustained discharge and recharge cycles.
• Flooded Lead-Acid Technology: Offers proven reliability and cost-effectiveness.
• Versatile Applications: Suitable for golf carts, RVs, marine, solar & wind energy, floor machines, man lifts, aircraft tugs, and trucks.
• BCI Group Size GC2H: Standard golf car battery size for broad compatibility.

4. Setup

4.1 Unpacking and Inspection

Upon receiving your batteries, carefully inspect them for any signs of damage during transit. Report any damage to the carrier immediately. Ensure all terminals are secure and free from corrosion.

4.2 Installation Environment

Install batteries in a clean, dry, and well-ventilated area. Avoid locations with extreme temperatures or direct sunlight. Ensure the battery compartment is adequately sized and secured to prevent movement.

4.3 Connecting Batteries

When connecting multiple batteries, ensure they are of the same type, age, and capacity. Connect batteries in series for higher voltage or in parallel for higher capacity, following the specific wiring diagram for your application. Always connect the positive (+) terminal to positive and negative (-) to negative, except when wiring in series. Use appropriate gauge cables and ensure all connections are tight and secure to prevent arcing and overheating.

4.4 Initial Charge

It is recommended to fully charge new batteries before their first use. Refer to your charger's instructions for proper charging procedures. Ensure the charger is compatible with 6V flooded lead-acid batteries.

5. Operating

Deep cycle batteries are designed for regular, deep discharges. To maximize battery life:

• Avoid Over-Discharging: Do not discharge batteries below 50% of their rated capacity regularly. Deep discharges below this level can significantly shorten battery life.
• Regular Recharging: Recharge batteries promptly after use. Leaving batteries in a discharged state can lead to sulfation and permanent capacity loss.
• Proper Charging: Use a charger specifically designed for flooded lead-acid batteries with appropriate voltage and current settings. Avoid overcharging, which can cause excessive gassing and water loss.
• Temperature Considerations: Battery performance and life are affected by temperature. Operate batteries within recommended temperature ranges. Charging in cold temperatures requires specific charger settings.

6. Maintenance

Regular maintenance is crucial for the longevity and optimal performance of flooded lead-acid batteries.

6.1 Electrolyte Level Check and Watering

Check electrolyte levels regularly (e.g., monthly or more frequently in hot climates or heavy use). The electrolyte should cover the plates. If low, add distilled water only. Do not use tap water. Fill to the designated level indicator or approximately 1/8 inch below the bottom of the vent well.

6.2 Cleaning Terminals

Keep battery terminals clean and free of corrosion. Use a wire brush and a solution of baking soda and water to clean terminals. Rinse with clean water and dry thoroughly. Apply a thin coat of petroleum jelly or anti-corrosion spray to terminals to prevent future corrosion.

6.3 Equalization Charge

Periodically perform an equalization charge to prevent stratification of the electrolyte and to balance the charge across all cells. Consult your battery charger's manual for equalization procedures. This is typically done every 1-3 months, depending on usage.

6.4 Regular Inspection

Inspect batteries for any physical damage, loose connections, or bulging cases. Address any issues promptly.

7. Troubleshooting

If you encounter issues with your Banshee Trojan T-105 batteries, consider the following common problems and solutions:

• Battery Not Holding Charge:
  • Check electrolyte levels and add distilled water if necessary.
  • Ensure charger is functioning correctly and is appropriate for flooded lead-acid batteries.
  • Inspect for sulfation (white crystals on plates) which can reduce capacity. An equalization charge might help if sulfation is minor.
  • Test individual battery voltage to identify a weak cell.
• Low Voltage Output:
  • Verify all connections are clean and tight. Loose or corroded connections can cause voltage drops.
  • Check the state of charge. Batteries may simply need recharging.
  • Ensure the load is not exceeding the battery's capacity.
• Excessive Water Consumption:
  • This can indicate overcharging. Check charger settings and ensure it's not set too high.
  • Operating in high temperatures can also increase water loss.

For persistent issues or complex problems, consult a qualified battery technician or the manufacturer's support.

8. Specifications

9. Product Video Overview

Watch this video for a visual overview of the Banshee Trojan T-105 6V Deep Cycle Battery, highlighting its features and applications.

10. Warranty and Support

The Banshee Trojan T-105 Deep Cycle Battery comes with an 18-month warranty. For warranty claims, technical support, or further assistance, please contact your point of purchase or the manufacturer, BatteryJack Inc. Ensure you have your purchase details and battery serial number available when contacting support.