Kia Telluride Tow Hitch with Harness Installation and User Manual

Introduction

This manual provides detailed instructions for the proper installation, operation, and maintenance of your Kia Telluride Tow Hitch with Harness, Part Number S9F61-AU000. This genuine Kia accessory is designed to fit your specific vehicle, ensuring optimal performance and safety. Please read this manual thoroughly before beginning installation or use.

Safety Information

WARNING: Improper installation or use of this tow hitch can result in serious injury or property damage. Always follow all instructions carefully. If you are unsure about any step, consult a qualified service technician.

• Ensure the vehicle is securely supported before working underneath it.
• Wear appropriate personal protective equipment, including safety glasses and gloves.
• Do not exceed the maximum towing capacity of your vehicle or the tow hitch (5000 lbs pull force).
• Regularly inspect the tow hitch and all connections for wear, damage, or corrosion.
• Ensure all bolts are tightened to the manufacturer's specified torque settings.

Package Contents

Verify that all components listed below are present before beginning installation. Refer to the "Kit Overview" image for visual identification.

Figure 1: Kit Overview. This image displays the main tow hitch assembly, ball mount, hitch pin, receiver plug, hardware kit, 4-flat connector bracket set, and installation instructions. Note that the bumper cover center panel is not included and must be ordered separately (P/N: S9F61 AU060).

Main Components:

• Tow Hitch Assembly (1)
• Ball Mount (1)
• Hitch Pin (1)
• Receiver Plug (1)
• Hitch Hardware Kit (1)
• 4-Flat Connector Bracket Set (1)
• Installation Instructions (1)

Hardware Overview:

• M12x120 Bolt (2)
• M12 Toothed Washer (4)
• M12 Hex Nut (2)
• 7/16" x 4.5" Special Bolt (2)
• 7/16" Toothed Washer (2)
• 7/16" Hex Nut (2)
• M10x30 Bolt (4)
• M10 Toothed Washer (4)
• #10 x 1/2" Carriage Bolt (4)
• #10 Nylock Hex Nut (4)

Note: The Bumper Cover Center Panel (P/N: S9F61 AU060) is not included and must be ordered separately if required for your vehicle configuration.

Setup and Installation

Installation of the Kia Telluride Tow Hitch requires mechanical aptitude and basic tools. If you are not comfortable performing this installation, it is recommended to seek professional assistance.

Required Tools (Not Included):

• Socket Wrench Set
• Torque Wrench
• Vehicle Lift or Jack Stands
• Safety Glasses
• Gloves

Installation Steps:

1. Prepare Vehicle: Park the vehicle on a level surface and engage the parking brake. If necessary, lift the vehicle using a hoist or jack stands to provide adequate working clearance underneath.
2. Locate Mounting Points: Identify the factory mounting points on the vehicle's frame. These are typically pre-drilled holes designed for tow hitch installation.
3. Position Tow Hitch: Carefully lift the tow hitch assembly into position, aligning the mounting holes on the hitch with the factory mounting points on the vehicle frame. It may be helpful to have an assistant for this step.
4. Secure with Hardware: Insert the appropriate bolts, washers, and nuts from the hardware kit through the aligned holes. Refer to the "Hardware Overview" in Figure 1 for specific hardware identification. Hand-tighten all fasteners initially.
5. Torque Fasteners: Using a torque wrench, tighten all bolts to the vehicle manufacturer's specified torque settings. Consult your vehicle's service manual for exact torque values. Ensure all connections are secure.
6. Install Wiring Harness (if applicable): If your vehicle requires a wiring harness for trailer lights, follow the separate instructions provided with the harness. The 4-Flat Connector Bracket Set can be used to secure the trailer light connector.
7. Install Ball Mount and Receiver Plug: Insert the ball mount into the receiver tube and secure it with the hitch pin. Install the receiver plug into the receiver tube when the ball mount is not in use to protect it from dirt and debris.
8. Final Inspection: Double-check all connections and ensure the tow hitch is securely mounted and all hardware is properly tightened.

Figure 2: The Kia Telluride Tow Hitch with Harness, showing the main assembly and included components. This image represents the complete product before installation.

Operating the Tow Hitch

Once installed, the tow hitch is ready for use with compatible trailers and accessories.

• Connecting a Trailer: Insert the trailer's coupler onto the ball mount. Ensure the coupler is fully seated and locked into place. Attach safety chains from the trailer to the designated loops on the tow hitch. Connect the trailer's electrical plug to the vehicle's wiring harness.
• Weight Distribution: Always ensure proper weight distribution when loading a trailer. Refer to your trailer and vehicle owner's manuals for guidelines on tongue weight and gross trailer weight.
• Driving with a Trailer: Drive cautiously, allowing for increased stopping distances and wider turns. Be aware of speed limits for towing.
• Disconnecting a Trailer: Park on a level surface, engage the parking brake. Disconnect the electrical plug and safety chains. Release the coupler from the ball mount.

Maintenance

Regular maintenance ensures the longevity and safe operation of your tow hitch.

• Inspection: Before each towing trip, inspect the tow hitch, ball mount, hitch pin, and all fasteners for signs of wear, damage, cracks, or corrosion.
• Cleaning: Clean the tow hitch periodically to remove dirt, salt, and road grime. A mild soap and water solution is usually sufficient.
• Lubrication: Apply a thin layer of grease to the hitch ball to reduce friction and wear between the ball and the trailer coupler.
• Storage: When not in use, consider removing the ball mount and storing it in a dry place. Keep the receiver plug installed to protect the receiver tube.

Troubleshooting

This section addresses common issues you might encounter.

• Loose Connections: If you notice any rattling or movement, re-check all fasteners and ensure they are tightened to the correct torque specifications.
• Corrosion: Rust or corrosion can occur, especially in harsh environments. Clean affected areas and apply a rust-inhibiting primer and paint if necessary.
• Trailer Light Malfunction: If trailer lights are not working, check the vehicle's wiring harness connection, trailer's wiring, and fuses in both the vehicle and trailer.
• Difficulty Inserting Ball Mount: Ensure the receiver tube is clean and free of debris. A small amount of lubricant can help.

Specifications

Warranty and Support

For specific warranty information regarding your Kia Genuine OEM Telluride Tow Hitch with Harness, please refer to the documentation included with your purchase or contact your authorized Kia dealer. Support for this product is typically provided by authorized Kia service centers.

For further assistance, please visit the official Kia website or contact Kia customer service.