1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your MaxMate Soft Roll-up Tonneau Cover, Model TCC169053. Please read this manual thoroughly before beginning installation to ensure proper fitment and function.
This tonneau cover is compatible with:
- 2019-2025 Chevy Silverado 1500 (New Body Style)
- 2022 Chevy Silverado 1500 LTD
- 2019-2025 GMC Sierra 1500 (New Body Style)
- 2022 GMC Sierra 1500 Limited
It is designed for trucks with a 5'10" (70") bed length. This product is not compatible with 2019 Silverado 1500 LD / Sierra 1500 Limited, 2019-2025 Classic models, models with CarbonPro Bed, or factory side storage boxes. Equipping this cover may interfere with power tailgates.
Image 1.1: MaxMate Soft Roll-up Tonneau Cover fully installed and closed on the bed of a red pickup truck, viewed from the rear passenger side.
2. Safety Information
Always prioritize safety during installation and operation. Failure to follow these guidelines may result in injury or damage to the product or vehicle.
- Ensure all clamps and fasteners are securely tightened before driving. Periodically check tightness.
- Do not operate the vehicle with the tonneau cover partially open or unsecured.
- Keep hands and fingers clear of moving parts during rolling and unrolling operations.
- Verify that the cover does not obstruct your view or interfere with other vehicle functions.
- Remove any existing bed side rails or cargo racks prior to installation, as they will interfere with the cover's fitment.
Image 2.1: A warning graphic showing that existing bed side rails or cargo racks must be removed from the truck bed before installing the tonneau cover. Illustrations depict incompatible setups.
3. Package Contents
Before beginning installation, verify that all components are present and undamaged:
- Soft Roll-up Tonneau Cover Assembly
- Aircraft-grade Aluminum Side Rails (2)
- Stainless Steel Clamps (Quantity may vary by bed size)
- Weather Seal Strips (for front bed rail and tailgate)
- Installation Hardware and Instructions
4. Setup (Installation)
Installation of the MaxMate Soft Roll-up Tonneau Cover is designed to be a no-drilling process for most vehicles. However, some bedliner modifications may be necessary.
4.1 Pre-Installation Checks
- Measure Bed Length: Accurately measure your truck bed's inside length from the bulkhead (front of the bed) to the tailgate to confirm compatibility with the 5'10" (70") bed size.
- Clear Bed Rails: Remove any existing bed side rails, cargo racks, or other accessories that sit on top of the bed rails.
- Bedliner Check:
- If your vehicle has an under-the-bedrail bedliner, no modification is typically needed.
- If your vehicle has an over-the-bedrail bedliner, small holes will need to be cut in the bedliner to secure the clamps for proper cover installation.
- Clean Bed Rails: Ensure the truck bed rails are clean and dry for optimal adhesion of weather seals.
Image 4.1: An illustration detailing the correct method to measure the internal bed length of a truck, from the bulkhead (front of the bed) to the tailgate, to ensure proper tonneau cover fitment.
4.2 Installation Steps
Follow these general steps for installation. Refer to the included printed instructions for detailed diagrams specific to your model.
- Install Front Weather Seal: Apply the provided weather seal strip along the front bulkhead of the truck bed, ensuring a tight seal.
- Position Side Rails: Place the aluminum side rails onto the truck bed rails, aligning them properly. The rails typically have a foam tape pre-installed for sealing.
- Secure Side Rails with Clamps: Attach the stainless steel clamps to secure the side rails to the truck bed. Distribute the clamps evenly along the rails. Tighten them firmly, but do not overtighten.
- Install Tonneau Cover Assembly: Carefully place the main tonneau cover assembly onto the installed side rails. Ensure the front header bar is properly seated and secured.
- Adjust Tension: Locate the tension adjustment system at the end of the side rails. Adjust the tension to ensure the vinyl cover is taut and wrinkle-free. This may require fine-tuning after initial installation.
- Install Tailgate Seal: Apply the remaining weather seal strip to the tailgate if desired, to further enhance weather protection.
Image 4.2: This image provides a general overview of the installation process, showing various components of the tonneau cover being fitted onto a truck bed.
Image 4.3: An image showing hands adjusting the tension mechanism of the tonneau cover, which helps keep the vinyl taut and wrinkle-free.
5. Operating Instructions
The MaxMate Soft Roll-up Tonneau Cover is designed for ease of use, providing quick access to your truck bed.
5.1 Opening (Rolling Up) the Cover
- Unlock Tailgate: The cover's latching system is designed to secure with your truck's tailgate. Ensure your tailgate is unlocked to release the cover.
- Release Latches: From the rear of the truck, disengage the latch lock system located at the tailgate end of the cover.
- Roll Up: Begin rolling the cover towards the cab of the truck. The built-in horizontal crossbars will roll up with the vinyl.
- Secure Cover: Once fully rolled up, secure the cover using the integrated straps or buckles near the cab. This provides full bed access.
5.2 Closing (Unrolling) the Cover
- Unsecure Cover: Release the straps or buckles holding the cover in its rolled-up position.
- Unroll Cover: Carefully unroll the cover towards the tailgate, ensuring it remains centered on the bed rails.
- Engage Latches: Once fully unrolled, press down firmly on the rear header bar to engage the latch lock system at the tailgate. Ensure both sides are securely latched.
- Check Velcro Seals: Ensure the Velcro strips along the sides of the cover are properly sealed to the side rails for a weather-tight fit.
Image 5.1: A three-panel image demonstrating the operation of the tonneau cover: from fully closed, to partially rolled up, and finally fully rolled up and secured. It notes that the cover is locked and cannot be opened until the truck tailgate is unlocked.
Image 5.2: A detailed view of the tonneau cover in its rolled-up position, secured near the truck's cab, providing full access to the bed.
6. Maintenance
Regular maintenance will extend the life and appearance of your tonneau cover.
- Cleaning: Wash the vinyl cover with mild soap and water. Avoid harsh chemicals or abrasive cleaners, which can damage the vinyl. Rinse thoroughly and allow to air dry.
- Tension Adjustment: Periodically check and adjust the tension system to keep the cover taut and wrinkle-free, especially in varying weather conditions. A properly tensioned cover helps maintain its weather-tight seal.
- Hardware Check: Annually inspect all clamps, bolts, and fasteners for tightness. Retighten as necessary to ensure the cover remains securely attached to the truck bed.
- Seal Inspection: Check the weather seals along the bed rails and tailgate for any signs of wear or damage. Replace if necessary to maintain water resistance.
7. Troubleshooting
If you encounter issues with your tonneau cover, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Water leakage into truck bed | Improperly sealed weather strips, loose clamps, insufficient tension, damaged vinyl. | Ensure weather strips are correctly applied. Check and tighten all clamps. Adjust cover tension. Inspect vinyl for tears or holes. |
| Cover appears loose or wrinkled | Insufficient tension. | Adjust the tension system at the end of the side rails until the vinyl is taut. |
| Difficulty rolling/unrolling cover | Obstruction, misaligned rails, stiff vinyl. | Check for debris on bed rails. Ensure side rails are properly aligned and secured. In cold weather, vinyl may be stiffer; allow it to warm slightly. |
| Cover not latching securely | Misalignment, debris in latch mechanism, tailgate locked. | Ensure cover is centered and fully extended. Clear any debris from the latch. Confirm truck tailgate is unlocked. |
8. Specifications
| Feature | Detail |
|---|---|
| Brand | MaxMate |
| Model | TCC169053 |
| Style | Roll-Up |
| Exterior Finish | Vinyl |
| Material | Heavy-duty 24oz. marine-grade vinyl, aircraft-grade aluminum side rails |
| Lock Type | Tailgate Latch System |
| Item Weight | 21.6 pounds |
| Product Dimensions | 72.56 x 68.82 x 1.3 inches |
| Automotive Fit Type | Vehicle Specific Fit |
9. Warranty and Support
MaxMate offers a 10-Year No-Hassle Warranty for US customers on this product. This warranty covers defects in materials and workmanship under normal use.
For warranty claims, technical support, or any questions regarding your MaxMate Tonneau Cover, please contact MaxMate customer service through their official website or the retailer where the product was purchased. Please have your model number (TCC169053) and proof of purchase available when contacting support.
