Product Overview
The WARN VR EVO 12-S Standard Duty Winch features a 12,000 lb. capacity with synthetic rope, ideal for 3/4 and 1-ton pickup trucks and large frame rigs requiring substantial pulling power. It incorporates a high-performance Albright contactor for maximum reliability, with a control pack that can be relocated for low-profile installations. The winch boasts IP68-rated waterproof construction, ensuring durability against the elements, and a robust one-piece cast-aluminum tie-plate for added strength. A powerful series-wound motor and planetary gear train deliver faster line speed under load with lower amp draw. Designed, engineered, and tested in the USA, this winch offers a limited lifetime warranty for mechanical parts and 7 years on electrical components.
What's in the Box
- WARN VR EVO 12-S Electric 12V DC Winch with Synthetic Rope
- Wired Remote Control
- Fairlead
- Hook
- Mounting Hardware (bolts, nuts, washers)
- Power Cables (positive and negative)
- Instruction Manual
Figure 1: WARN VR EVO 12-S Winch with included components.
Setup and Installation
Proper installation is crucial for the safe and effective operation of your WARN VR EVO 12-S winch. Refer to the detailed Installation Manual (PDF) for complete instructions. Below are general guidelines and considerations.
Mounting the Winch
The winch is designed for heavy-duty applications and requires a robust mounting surface, typically a winch plate or aftermarket bumper. Ensure the mounting surface can support the winch's weight and pulling capacity. The standard bolt pattern is 10 x 4.5 inches.
Figure 2: The WARN VR EVO 12-S winch securely installed on a vehicle's front bumper, demonstrating its integrated appearance.
Electrical Connections
Connect the winch directly to your vehicle's 12V DC battery. Ensure all connections are secure and properly insulated. The winch comes with pre-installed power cables. It is recommended to use a battery with a minimum of 650 cold cranking amps (CCA) for optimal performance.
Video 1: Official WARN video showcasing the VR EVO winch in action, highlighting its robust design and ease of use in various recovery scenarios.
Operating Instructions
Remote Control Operation
The WARN VR EVO 12-S comes with a versatile two-in-one remote control, offering both wired and wireless operation. This allows for flexible control, including operating the winch from inside your vehicle for convenience and safety.
Figure 3: The winch with its remote control, demonstrating the ease of operation.
Engaging and Free Spooling
The winch features a lever for engaging and free spooling the synthetic rope. Ensure the lever is in the correct position before operating. Free spooling allows for quick manual deployment of the rope, while engaging locks the drum for powered winching.
Maintenance
Regular maintenance ensures the longevity and reliable performance of your WARN winch. Key maintenance aspects include:
- Rope Inspection: Regularly inspect the synthetic rope for fraying, cuts, or other damage. Replace if necessary.
- Fairlead Cleaning: Keep the fairlead clean and free of debris to prevent damage to the rope.
- Electrical Connections: Periodically check all electrical connections for corrosion or looseness and clean/tighten as needed.
- General Cleaning: Clean the winch exterior with mild soap and water. The IP68 rating ensures it can withstand water exposure.
Troubleshooting
If you encounter issues with your WARN VR EVO 12-S winch, consider the following common troubleshooting steps:
- Winch Not Operating:
- Check battery connections for corrosion or looseness.
- Ensure the vehicle's battery has sufficient charge and cold cranking amps (minimum 650 CCA recommended).
- Verify the remote control is properly connected (if wired) or has fresh batteries (if wireless).
- Confirm the winch is not in free spool mode.
- Slow Line Speed or Weak Pull:
- Check for low battery voltage.
- Inspect electrical connections for poor contact.
- Ensure the winch is not overloaded beyond its 12,000 lb. capacity.
- Unusual Noises:
- Stop operation immediately.
- Inspect the rope for proper winding on the drum.
- Check for any obstructions or loose components.
For persistent issues, consult the full installation manual or contact WARN customer support.
Specifications
| Feature | Detail |
|---|---|
| Brand | WARN |
| Model Number | 103255 |
| Pulling Capacity | 12,000 lbs (6 Ton) |
| Rope Type | Synthetic Rope (3/8" Diameter x 90' Length) |
| Voltage | 12V DC |
| Waterproof Rating | IP68-rated |
| Motor | Series-wound |
| Gear Train | Planetary |
| Item Weight | 67.9 pounds |
| Product Dimensions | 21 x 6.3 x 10.1 inches |
| Country of Origin | China |
Warranty and Support
The WARN VR EVO 12-S winch is designed, engineered, and tested in the USA, and comes with a robust warranty to ensure your peace of mind:
- Mechanical Parts: Limited Lifetime Warranty
- Electrical Components: 7-Year Warranty
For detailed warranty information, product support, or to purchase accessories, please visit the official WARN website or contact their customer service department.
