Introduction
This manual provides essential instructions for the safe and effective installation, operation, and maintenance of your WARN VR EVO 10 Standard Duty Electric Winch. Designed for 1/2-ton pickups, Jeeps, and larger SUVs, this 12V DC winch offers a 10,000 lb line pull capacity with a 90 ft steel cable and roller fairlead. Please read this manual thoroughly before using the winch.
Important Safety Information
Always prioritize safety when operating the winch. Failure to follow these instructions can result in serious injury or property damage.
- Read the Entire Manual: Understand all warnings, cautions, and operating procedures before use.
- Wear Protective Gear: Always wear heavy gloves and eye protection when handling winch cable.
- Inspect Before Use: Check the winch, cable, and all rigging components for damage before each operation.
- Maintain Safe Distance: Keep hands, clothing, and hair clear of the fairlead, hook, and cable drum. Keep bystanders at a safe distance.
- Never Overload: Do not exceed the rated line pull capacity of the winch.
- Secure Vehicle: Always set the parking brake and block the wheels of the vehicle being winched.
- Avoid Shock Loads: Apply power smoothly. Do not use the winch to jerk or snatch loads.
- Do Not Use for Lifting: This winch is designed for pulling, not for lifting or hoisting.
- Keep Cable Spooled Correctly: Ensure the cable is spooled evenly and tightly on the drum.
- Disconnect Power: Disconnect the winch from the power source when not in use or during maintenance.
Setup and Installation
Proper installation is crucial for the performance and safety of your WARN VR EVO 10 winch. It is recommended that installation be performed by a qualified professional.
Components Included
- WARN VR EVO 10 Winch with Steel Cable
- Roller Fairlead
- Wired Remote Control (11.5 ft lead)
- Mounting Hardware (included)
Figure 1: The WARN VR EVO 10 winch with its steel cable, hook, roller fairlead, and wired remote control. This image displays the main components included in the package.
Mounting Requirements
The winch requires a suitable mounting surface capable of supporting its weight and the maximum rated line pull. Ensure your vehicle's bumper or mounting plate meets these requirements. The control pack is relocatable for low-profile installations, offering flexibility in mounting options.
- Mounting Pattern Length: 10 inches
- Mounting Pattern Width: 4.5 inches
- Mounting Hole Quantity: 4
Figure 2: Detailed dimensions of the WARN VR EVO 10 winch, including length, width, and height measurements, essential for proper mounting and fitment.
Electrical Connections
Connect the winch directly to your vehicle's 12V DC battery. Ensure all connections are secure and free from corrosion. The high-performance Albright contactor, housed within the control pack, delivers maximum reliability.
Figure 3: Rear view of the WARN VR EVO 10 winch, illustrating the electrical cable routing and connections to the control pack. Proper wiring is critical for safe operation.
Operating Instructions
Follow these steps for safe and effective winch operation.
Pre-Operation Checklist
- Ensure the vehicle is securely anchored and the parking brake is engaged.
- Inspect the winch cable for frays, kinks, or damage.
- Verify all connections are tight and secure.
- Clear the winching area of bystanders and obstacles.
- Wear heavy gloves and eye protection.
Winching Procedure
- Engage Free-Spool Clutch: Rotate the clutch lever to the "Free Spool" position to manually pull out the desired length of cable.
- Attach Hook: Securely attach the hook to a suitable anchor point using a tree saver strap or shackle. Ensure the hook latch is closed.
- Disengage Free-Spool Clutch: Rotate the clutch lever to the "Engaged" position.
- Connect Remote: Plug in the wired remote control.
- Begin Winching: Stand clear of the cable and use the remote to slowly reel in the cable. Maintain tension on the cable and ensure it spools evenly onto the drum.
- Monitor Operation: Continuously observe the winching process, checking for cable integrity, anchor point stability, and vehicle movement.
- Stop and Re-adjust: If necessary, stop winching to re-adjust the anchor point or cable path.
- Complete Recovery: Once the recovery is complete, release tension, disconnect the hook, and carefully rewind the cable.
Figure 4: A vehicle equipped with the WARN VR EVO 10 winch performing a recovery operation on challenging terrain, demonstrating its pulling capability.
Figure 5: An individual safely operating the winch remote control, maintaining a clear view of the winching operation and keeping a safe distance from the cable.
Remote Control Options
The VR EVO 10 includes a 2-in-1 corded remote with an 11.5 ft lead. It also offers wireless compatibility via the WARN HUB app for smartphone control (receiver sold separately).
Figure 6: The standard wired remote control for the WARN VR EVO 10 winch, featuring a comfortable grip and clear control buttons for cable in/out functions.
Maintenance
Regular maintenance ensures the longevity and reliable performance of your winch.
- Cable Inspection: Regularly inspect the steel cable for signs of wear, fraying, kinks, or corrosion. Replace damaged cables immediately.
- Cleanliness: Keep the winch and cable clean from dirt, mud, and debris. Rinse with fresh water after use in harsh conditions.
- Lubrication: Consult the WARN official website or a service center for specific lubrication requirements for moving parts.
- Electrical Connections: Periodically check all electrical connections for tightness and corrosion.
- Waterproof Construction: The IP68-rated waterproof construction protects against dust and water, but proper cleaning after submersion is still recommended.
Troubleshooting
This section addresses common issues you might encounter with your WARN VR EVO 10 winch.
| Problem | Possible Cause | Solution |
|---|---|---|
| Winch does not operate. | No power to winch; loose electrical connections; faulty remote; motor overheating. | Check battery connections and voltage; ensure remote is properly connected; allow motor to cool down. |
| Winch operates slowly or with reduced power. | Low battery voltage; undersized wiring; excessive load; motor overheating. | Charge vehicle battery; verify correct wire gauge; reduce load; allow motor to cool. |
| Cable spools unevenly. | Insufficient tension on cable; improper cable guide. | Maintain slight tension on the cable during rewinding; ensure fairlead is clean and unobstructed. |
| Clutch will not engage/disengage. | Debris in clutch mechanism; cable under tension. | Ensure cable is not under tension; clean clutch area. Do not force the clutch. |
For issues not listed here, please contact WARN customer support.
Specifications
Key technical specifications for the WARN VR EVO 10 Electric Winch.
| Feature | Detail |
|---|---|
| Model Number | 103252 |
| Type | Electric |
| Mount Type | Vehicle Mounted |
| Recommended Use | Vehicle Recovery |
| Voltage | 12 Volts DC |
| Electrical Control Type | Albright Contactor |
| Motor Type | Series Wound |
| Drive Gear Type | 3-Stage Planetary |
| Gear Reduction Ratio | 218:1 |
| Free Spooling | Yes |
| Brake Type | Spring (Automatic) |
| Line Material | Steel Cable |
| Line Diameter | 0.354 inches (3/8") |
| Line Length | 90 feet |
| Fairlead Type | Roller Fairlead |
| Remote Type | Corded Remote with 11.5' Lead (Wireless HUB app compatible, receiver sold separately) |
| Max Amp Draw / Line Pull | 358 Amps / 10,000 Pounds |
| Max Line Pull / Line Speed | 10,000 Pounds / 5.2 Feet Per Minute |
| Product Dimensions | 21 x 6.3 x 10.1 inches |
| Item Weight | 91.9 pounds |
| Waterproof Rating | IP68 |
Figure 7: A visual representation of the WARN VR EVO 10 winch specifications, detailing various technical aspects and performance metrics.
Warranty Information
WARN offers a limited lifetime warranty for mechanical parts and a 7-year warranty on electrical components for the VR EVO series winches. Please retain your proof of purchase for warranty claims. For full warranty terms and conditions, refer to the official WARN website or contact customer support.
Customer Support
For technical assistance, parts, or warranty inquiries, please contact WARN customer support directly.
- Manufacturer: WARN Industries
- Website: www.warn.com
- Phone: Refer to the WARN website for current contact numbers.
When contacting support, please have your winch model number (103252) and purchase date available.
