1. Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your Maxfavor UTV/CV Axle Rear Right. This product is designed for specific UTV models, ensuring optimal performance and durability.
Vehicle Compatibility:
- Bennche Bighorn: 500, 700, 700X (Model years 2012-2016)
- Massimo MSU: 500, 700, 700 4
- Hisun Sector: 550, 750 (All years)
This CV axle is for the Rear Right (Passenger Side) position.
2. What's in the Box
- 1x Rear Passenger Side CV Axle Joint Assembly
3. Product Features
The Maxfavor UTV/CV Axle is engineered with high-quality components to ensure reliable performance and longevity.
Image: Maxfavor UTV/CV Axle Rear Right, showing the complete assembly and packaging.
Image: Diagram highlighting the quality and design of Maxfavor CV Axles.
- OE Number: 4103050 (Rear Right Side) for precise fitment.
- Premium Grade Neoprene Boots: Provides superior protection against dirt, debris, and environmental elements, ensuring joint longevity.
- Specially Formulated Moly Grease: Optimized for high-temperature performance, reducing friction and wear.
- High-Quality Stainless-Steel Clamps: Ensures secure boot sealing for heavy-duty strength and durability.
- Precision Rolled Threads and Splines: Designed for hassle-free direct replacement and accurate fitment.
- ISO/TS16949 Certified: Manufactured and tested to meet stringent OE standards, improving upon traditional design weaknesses for enhanced reliability.
Image: Visual breakdown of product components and their specifications.
Image: Close-up details of the standard splines, rigid shaft, and premium neoprene boot.
4. Installation
Proper installation is crucial for the performance and safety of your vehicle. If you are not experienced with automotive repairs, it is recommended to seek professional assistance.
Tools Needed:
- Torque Wrench
- Pry Bar
- Socket Set
- Jack and Jack Stands
- Wheel Chocks
Installation Steps:
- Prepare the Vehicle: Disconnect the battery and safely jack up the vehicle, securing it with jack stands. Remove the wheel from the side where the axle will be replaced.
- Remove Axle Nuts: Loosen and remove the axle nuts. Push the axle inward to ensure it has some clearance for removal.
- Separate Control Arm: Remove the bolts securing the lower control arm. Use a pry bar to carefully separate the ball joint from the lower control arm.
- Remove Old Axle: Carefully remove the old CV axle from the vehicle.
- Install New Axle: Insert the new CV axle into the transmission/differential. This should produce a faint but audible click when the axle is fully engaged into the sliding gear.
- Realign and Secure: Slide the outer end of the axle into the spindle. Pry the lower control arm down to align it with the ball joint, then reinstall all hardware and bolts.
- Reinstall Axle Nuts: Put the axle nuts back on and tighten them to the manufacturer's specified torque.
- Final Steps: Reinstall the wheel, lower the vehicle, and reconnect the battery.
Video: Maxfavor CV Axle Installation Process. This video demonstrates the general steps for replacing a CV axle.
Image: Step-by-step diagram illustrating the CV axle installation process.
Image: Diagram showing the correct installation position of the CV axle.
5. Operation
Once correctly installed, the Maxfavor UTV/CV Axle operates as an integral part of your vehicle's drivetrain, transmitting power from the transmission to the wheels. No specific user operation is required beyond normal vehicle use. Ensure all connections are secure and there are no unusual noises or vibrations after installation.
Video: Maxfavor CV Axle Drive Shaft Assembly overview, demonstrating the product's design and function.
6. Maintenance
Regular inspection and maintenance can extend the life of your CV axle and ensure safe vehicle operation.
- Boot Inspection: Periodically check the neoprene boots for any signs of cracks, tears, or punctures. Damaged boots can lead to grease leakage and contamination, causing premature joint failure.
- Grease Check: While the boots are sealed, any signs of grease around the axle or wheel area may indicate a boot failure.
- Clamp Integrity: Ensure the stainless-steel clamps securing the boots are tight and not damaged.
- Noise Monitoring: Pay attention to any unusual clicking, popping, or grinding noises, especially during turns or acceleration, as these can indicate CV joint wear.
- Visual Inspection: Regularly inspect the entire axle assembly for any signs of damage, corrosion, or loose components.
Image: Maxfavor CV Axle designed for various road conditions, emphasizing durability.
7. Troubleshooting
If you experience any issues with your CV axle, refer to the common symptoms and potential causes below.
How to Identify a Worn CV Shaft:
- Clicking Noises When Turning: Worn CV joints, especially on the outer side, often produce a noticeable click or pop when turning, particularly when reversing with the steering wheel fully turned.
- Juddering or Vibrating When Accelerating: A vibrating sensation or juddering during acceleration can indicate wear in the inner CV joint.
- Humming Sound: A continuous humming sound from the chassis of the vehicle might suggest a failing CV joint or bearing.
- Grease Around the Tire: This is a clear sign of a torn CV boot, allowing grease to escape and contaminants to enter the joint.
Image: Visual guide on identifying symptoms of a worn CV shaft.
Image: Common indicators that a CV axle replacement is needed, such as oil leakage, body shaking, abnormal noise, or deformation.
If you experience any of these symptoms, it is recommended to have your vehicle inspected by a qualified mechanic.
8. Specifications
| Feature | Detail |
|---|---|
| Manufacturer | Maxfavor |
| Model Number | MF-CV49066 |
| Item Model Number | 4103050 |
| Position | Rear Right (Passenger Side) |
| Item Weight | 12.47 pounds |
| Product Dimensions | 47.24 x 4.72 x 4.72 inches |
| Exterior Finish | Machined |
| Special Features | Designed for 2012-2016 Bennche Bighorn 500/700/700X, Massimo MSU700 500 & Hisun Sector 550/750 All Years |
9. Warranty Information
Maxfavor products are manufactured to high-quality standards. For specific warranty details, including coverage period and terms, please refer to the documentation included with your purchase or contact Maxfavor customer support directly. Keep your proof of purchase for any warranty claims.
10. Customer Support
If you have any questions regarding the installation, operation, or maintenance of your Maxfavor UTV/CV Axle, please contact our customer support team. You can typically find contact information on the product packaging or the official Maxfavor website.
For additional resources and product information, visit the Maxfavor Store on Amazon.