Introduction
This instruction manual provides essential information for the proper installation, operation, and maintenance of the Star Trac Incline Lift Elevation Motor, Part Number 260-0235. This motor is designed as a replacement component for various Star Trac treadmill models. Please read this manual thoroughly before attempting any installation or maintenance procedures.
Safety Information
WARNING: Electrical Shock Hazard
- Always disconnect power to the treadmill before installing, servicing, or removing the incline motor. Failure to do so can result in serious injury or death.
- Only qualified technicians should perform installation and repair procedures.
- Ensure all wiring connections are secure and correctly matched to prevent electrical shorts or malfunctions.
- Do not operate the treadmill if the motor or any electrical components appear damaged.
CAUTION: Moving Parts
- Keep hands, hair, and clothing clear of moving parts during operation or testing.
Setup and Installation
The Star Trac Incline Lift Elevation Motor (Part 260-0235) is an OEM replacement part. Proper installation is crucial for the safe and correct operation of your treadmill's incline function.
- Preparation: Disconnect the treadmill from the power source. Remove the motor cover or access panel to expose the existing incline motor.
- Removal of Old Motor: Carefully disconnect the electrical wiring from the old motor. Note the position and orientation of all connections. Unbolt or unfasten the old motor from its mounting brackets.
- Installation of New Motor: Position the new Star Trac Incline Lift Elevation Motor (260-0235) into the mounting location. Secure it with the appropriate bolts or fasteners.
- Wiring Connections: Reconnect the electrical wiring to the new motor. Ensure that all connections are firm and match the original configuration. Refer to your treadmill's specific service manual for detailed wiring diagrams if necessary.
- Testing: Before replacing the cover, reconnect power to the treadmill. Test the incline function to ensure the motor operates smoothly through its full range of motion. Listen for any unusual noises.
- Final Assembly: Once verified, disconnect power again and replace the motor cover or access panel.
Figure 1: The Star Trac Incline Lift Elevation Motor, Part Number 260-0235.
Figure 2: Close-up view of the motor's identification label, displaying model and electrical specifications.
Figure 3: The incline lift motor shown installed within a treadmill chassis, demonstrating its typical placement.
Operating the Incline Function
Once the incline motor is correctly installed, its operation is controlled by the treadmill's console. The motor adjusts the angle of the treadmill deck, allowing for varied workout intensities.
- Use the incline control buttons on your treadmill console to raise or lower the deck.
- The motor will activate to move the deck to the desired incline level.
- Ensure the area around the treadmill deck is clear of obstructions during incline adjustments.
Maintenance
Regular maintenance helps ensure the longevity and proper function of your incline motor.
- Cleaning: Periodically inspect the motor and surrounding area for dust and debris. Disconnect power and use a soft, dry cloth or compressed air to clean.
- Lubrication: The motor itself is typically sealed and does not require internal lubrication. However, check the treadmill's service manual for any recommended lubrication points on the incline mechanism linkages.
- Wiring Inspection: Annually, with power disconnected, inspect all wiring connections to the motor for signs of wear, fraying, or loose terminals.
- Noise Check: During operation, listen for any unusual grinding, squealing, or clicking noises from the motor or incline mechanism, which could indicate a problem.
Troubleshooting
If you experience issues with your incline motor, refer to the following common problems and solutions:
- Motor Not Responding:
- Check if the treadmill is powered on and the console is functioning.
- Verify all electrical connections to the motor are secure.
- Inspect for any tripped circuit breakers or blown fuses in the treadmill's control board.
- Incline Moves Jerkily or Incompletely:
- Ensure there are no obstructions preventing the deck from moving freely.
- Check for wear or damage to the incline mechanism's linkages or pivot points.
- The motor may be struggling due to excessive load or internal wear.
- Unusual Noises from Motor:
- Grinding or squealing may indicate worn gears or bearings within the motor or mechanism.
- Clicking could be a sign of a faulty relay or electrical component.
For persistent issues, it is recommended to consult a qualified service technician or contact Star Trac customer support.
Specifications
The following are the technical specifications for the Star Trac Incline Lift Elevation Motor, Part Number 260-0235:
| Specification | Value |
|---|---|
| Part Number | 260-0235 |
| Model | MC42-1012H (V05011AJ76) |
| Voltage | 115 Volts AC |
| Amperage | 1.6 Amps |
| Frequency | 60 Hz |
| Horsepower (HP) | 1/10 HP |
| Ambient Temperature Rating | 40°C |
| Capacitor Rating | 20.0 MFD |
| Ratio | 19:1 |
| Motor RPM | 1550 |
| Output RPM | 84 RPM - 62 RPM |
| Material | Metal |
| Item Weight | 4.54 kg (10 lbs) |
| Parcel Dimensions | 40.64 x 25.4 x 15.24 cm |
| UPC | 826736617561 |
Compatibility
This Star Trac Incline Lift Elevation Motor (Part 260-0235) is compatible with a range of Star Trac treadmill models. Please verify your treadmill's model number against the list below to ensure compatibility:
- 4221-SUSAPO
- 5500 Pro S - 9-5533-SUSAP0, 9-5531-GUSAP0
- 5600 Pro - 9-5631-GUSAP0, 9-5631-GUSAP3, 9-5631-GUSAPX, 9-5631-SMEXP0, 9-5631-SUSAP0, 9-5631-SUSAP3, 9-5632-GMEXP0, 9-5632-GOCEP0, 9-5632-SOCEP0, 9-5632-SPORP0
- 5600 Pro Tread DC - 9-5633-SUSAP0 (PT)
- 6600 Pro Elite - 9-6631-SUSAP0 (PW), 9-6631-DUSAP0
- 7600 Pro - 9-7633-SUSAP0, 9-7631-SUSAP3, 9-7632-MOCEP0, 9-7632-SOULP0, 9-7632-SUKIP0, 9-7631-MUSAP0 (2004)
- 7500 Pro S - 9-7531-SUSAP0, 9-7532-SOCEP0, 9-7532-SOULP0, 9-7532-SUKIP0, 9-7532-SUSAP0, 9-7533-SUSAP0
- 9-4032-BUSAP0
- 9-4512-BUSAP0 (TR4500, CONT HR, 220V, BLK, USA)
- 9-9001-MUSAP0 E-TR9001
- Pro Tread AC-7600 - 9-7631-SUSAP0 (AP)
- Pro Tread DC 5500 - 9-5531-SUSAP0 (PS)
- TR1800 - 9-1821-BUSAP0 - Black (Lxxxxx)
- TR3900 Series
- TR4000 Pre-Soft
- TR4000 PreSoftmill - 9-4011-BUSAP0 - Grey (4xxxxx), 9-4031-GUSAP0 - Grey (4xxxxx)
- TR4000 Softmill
- TR4200 - 9-4221-SJPNP0
- TR4200 Sport
- TR4500 - 9-4532-BUSAP0 (Dxxxxx), 9-4531-BUSAP0 (2.5hp)
- TR4500 Series
- TR7700 Elite 110V C/P S USA - 9-7731-SUSAP0, 9-7732-SUSAP0 (TR7700, ELITE, 220V, C/P, S, USA)
Warranty and Support
For information regarding the warranty of your Star Trac Incline Lift Elevation Motor (Part 260-0235), please refer to the original purchase documentation or contact Star Trac customer service directly. Warranty terms may vary based on the seller and region.
If you require technical assistance or have questions not covered in this manual, please contact Star Trac authorized service centers or their official support channels. Ensure you have your treadmill model number and the motor part number (260-0235) available when seeking support.
