1. Introduction and Overview
The Laserliner CoatingTest-Master 082.150A is a precision instrument designed for non-destructive measurement of coating thicknesses on various metal surfaces. It utilizes both magnetic induction and eddy current principles to accurately determine the thickness of non-metallic layers.
This device is capable of measuring non-magnetic coatings such as paint and zinc on steel, as well as insulating coatings like paint and anodized layers on non-ferrous metals. It features automatic identification of the base material (ferrous/ferromagnetic or non-ferrous/non-ferromagnetic), an internal memory for 400 measured values, and options for one-point and two-point calibration. Data transfer and evaluation are facilitated via a USB interface. The illuminated display provides Min/Max/Avg readings for comprehensive analysis.
Figure 1: Laserliner CoatingTest-Master 082.150A device.
2. Package Contents
Upon opening the package, please verify that all the following items are included:
- Laserliner CoatingTest-Master 082.150A device
- Protective carrying case
- USB cable for data transfer
- Calibration foils/plates (for one-point and two-point calibration)
- Instruction manual (this document)
- Software CD (for data evaluation)
- Batteries (if included)
Figure 2: Contents of the CoatingTest-Master package.
3. Setup
3.1 Battery Installation
The CoatingTest-Master requires batteries for operation. Locate the battery compartment on the back of the device. Insert the specified battery type (e.g., AAA batteries) ensuring correct polarity as indicated inside the compartment. Close the battery cover securely.
3.2 Powering On/Off
Press and hold the Power button (usually marked with a power symbol ⏻) to turn the device on. The display will illuminate. To turn off the device, press and hold the Power button again until the display shuts down.
4. Operating Instructions
4.1 Basic Measurement
To perform a basic coating thickness measurement:
- Ensure the device is powered on.
- Place the small measuring head firmly and perpendicularly onto the surface to be measured. The device will automatically detect the base material (ferrous or non-ferrous).
- The coating thickness reading will be displayed on the screen in micrometers (µm).
- Lift the measuring head from the surface to prepare for the next measurement.
Figure 3: The device features a small measuring head for pinpoint accuracy.
4.2 Calibration
For accurate measurements, especially when measuring different types of coatings or base materials, calibration is essential. The CoatingTest-Master supports one-point and two-point calibration.
4.2.1 One-Point Calibration
This method uses a single known thickness to adjust the device. Refer to the on-screen prompts or specific manual section for detailed steps on using the provided calibration foils.
4.2.2 Two-Point Calibration
This method uses two known thicknesses (e.g., zero and a specific thickness) for more precise calibration across a range. Follow the device's on-screen instructions for this procedure.
4.3 Data Management
The device has an internal memory for up to 400 measured values. Use the navigation buttons to review stored data. To transfer data to a computer, connect the device via the provided USB cable and use the accompanying software for evaluation.
4.4 Display Functions
The illuminated display shows the current measurement, and can also cycle through Minimum (Min), Maximum (Max), and Average (Avg) values of a series of measurements. Consult the device's on-screen menu for accessing these display modes.
5. Maintenance
Proper maintenance ensures the longevity and accuracy of your CoatingTest-Master.
- Cleaning: Wipe the device with a soft, dry cloth. Do not use abrasive cleaners or solvents. Ensure the measuring head is kept clean and free of debris.
- Storage: When not in use, store the device in its protective carrying case in a dry, dust-free environment, away from extreme temperatures and direct sunlight.
- Battery Replacement: Replace batteries promptly when the low battery indicator appears on the display to avoid interruption of measurements and potential data loss.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Device does not power on. | Dead or incorrectly installed batteries. | Check battery polarity; replace batteries. |
| Inaccurate readings. | Device not calibrated; dirty measuring head; incorrect measurement technique. | Perform calibration; clean measuring head; ensure proper contact with surface. |
| USB data transfer failure. | Incorrect cable connection; software not installed or running; driver issues. | Ensure secure USB connection; install/reinstall software and drivers; try a different USB port. |
7. Specifications
| Feature | Detail |
|---|---|
| Measuring Principle | Magnetic Induction (FE) / Eddy Current (NFe) |
| Measuring Range (FE) | 0 – 1250 µm |
| Accuracy (FE) | 0–850 µm: ±(3% + 1 µm); 850–1250 µm: ±5% |
| Measuring Range (NFe) | 0 – 1250 µm |
| Accuracy (NFe) | 0–850 µm: ±(3% + 1 µm); 850–1250 µm: ±5% |
| Base Material Identification | Automatic (Ferrous / Non-Ferrous) |
| Memory | 400 measured values |
| Calibration | One-point and Two-point |
| Interface | USB |
| Display | Illuminated, Min/Max/Avg display |
8. Warranty and Support
Laserliner products are manufactured with high quality standards. For information regarding warranty coverage, technical support, or service, please refer to the warranty card included with your product or visit the official Laserliner website. Keep your purchase receipt as proof of purchase for any warranty claims.
For further assistance, you may contact Laserliner customer service through their official channels. Contact details are typically available on the manufacturer's website or in the product packaging.
