1. Safety Instructions
Always prioritize safety when operating power tools. Read and understand all safety warnings and instructions before use.
- Wear Personal Protective Equipment (PPE): Always wear safety glasses, hearing protection, and suitable gloves. A dust mask is recommended for dusty operations.
- Secure Workpiece: Ensure the workpiece is stable and securely clamped to prevent movement during operation.
- Maintain a Clean Work Area: Keep the work area well-lit and free of clutter to prevent accidents.
- Disconnect Power: Always disconnect the angle grinder from the power supply before making any adjustments, changing accessories, or performing maintenance.
- Use Correct Discs: Only use cutting or grinding discs that are rated for the correct speed and diameter (125 mm) for this tool.
- Avoid Overreaching: Maintain proper footing and balance at all times.
- Restart Protection: This tool features restart protection. If power is interrupted, the tool will not restart automatically when power is restored. The switch must be manually reset.
2. Product Overview
Components
The Einhell Angle Grinder TC-AG 125/1 is designed for versatility in grinding, smoothing, and rust removal tasks.
Figure 2.1: Overview of the Einhell Angle Grinder TC-AG 125/1, showing its compact design with red and black housing, silver gear head, and auxiliary handle.
- Main Handle: Ergonomically designed for comfortable grip.
- Auxiliary Handle: Can be mounted in two positions for optimal control and ergonomics.
- Spindle Lock: Facilitates quick and easy disc changes.
- Disc Guard: Provides protection during operation.
- Metal Gear Head: Robust and flat for flexible applications and durability.
- On/Off Switch: With restart protection feature.
Figure 2.2: Close-up view of the angle grinder's main body, highlighting the on/off switch and the robust construction of the gear head.
Figure 2.3: Detailed view of the angle grinder's disc attachment area, showing the disc guard and the spindle for mounting cutting or grinding discs.
Key Features
- Powerful 800-watt motor for efficient operation.
- Maximum speed of 11,000 revolutions per minute.
- Robust, flat metal gear head for flexible applications.
- High user safety thanks to disc protection and restart protection.
- Auxiliary handle can be mounted in two different positions for ergonomic use.
- Spindle lock for easy and convenient tool change.
- Suitable for cutting discs with a diameter of 125 mm.
Ergonomic design for comfortable handling.
Features a flat and robust aluminum gear head.
Designed for easy and convenient disc changes.
Compatible with 125 mm diameter cutting discs.
3. Setup
Attaching the Auxiliary Handle
- Ensure the angle grinder is unplugged from the power supply.
- The auxiliary handle can be screwed into either of the two threaded holes on the gear head, depending on your preferred working position and hand dominance.
- Tighten the handle securely by hand.
Installing/Changing the Cutting Disc
- Ensure the angle grinder is unplugged from the power supply.
- Press and hold the spindle lock button to prevent the spindle from rotating.
- Using the provided spanner wrench, loosen and remove the clamping nut (if a disc is already installed).
- Place the backing flange onto the spindle.
- Position the new 125 mm cutting or grinding disc onto the backing flange, ensuring it is centered.
- Screw the clamping nut back onto the spindle.
- Press the spindle lock button again and tighten the clamping nut firmly with the spanner wrench.
- Release the spindle lock before operating the tool.
4. Operating Instructions
Powering On/Off
- To Turn On: Push the slide switch forward. For continuous operation, push it further forward until it locks into place.
- To Turn Off: For continuous operation, press the rear part of the slide switch to release the lock. For momentary operation, simply release the switch.
- Due to the restart protection, if the power supply is interrupted, the tool will not restart automatically. You must manually reset the switch to the OFF position and then back to ON.
Grinding and Cutting Techniques
Always ensure proper ventilation and wear appropriate safety gear when operating the angle grinder.
Figure 4.1: A user demonstrating the application of the Einhell Angle Grinder for metal cutting, emphasizing the importance of safety glasses and gloves.
- Grinding: Hold the angle grinder at an angle of approximately 15-30 degrees to the workpiece. Apply moderate pressure and move the tool evenly across the surface.
- Cutting: For cutting, hold the angle grinder at a 90-degree angle to the workpiece. Apply light, consistent pressure and allow the disc to do the work. Do not force the tool.
- Spark Direction: Position yourself and the tool so that sparks are directed away from your body and any flammable materials.
- Overloading: Avoid overloading the tool. If the motor slows down significantly, reduce pressure.
- Cooling: Allow the tool to cool down during prolonged use by running it at no load for a short period.
5. Maintenance
Regular maintenance ensures the longevity and safe operation of your angle grinder. Always disconnect the tool from the power supply before any maintenance.
- Cleaning: Regularly clean the ventilation slots to prevent overheating. Use a soft brush or compressed air to remove dust and debris. Do not use water or solvents.
- Disc Guard: Ensure the disc guard is always securely attached and free from damage.
- Carbon Brushes: Check the carbon brushes periodically. If they are worn down, they should be replaced by a qualified technician.
- Power Cord: Inspect the power cord for any signs of damage. Do not use the tool if the cord is damaged.
- Storage: Store the angle grinder in a dry, secure place, out of reach of children.
6. Troubleshooting
This section addresses common issues you might encounter with your angle grinder.
| Problem | Possible Cause | Solution |
|---|---|---|
| Tool does not start | No power supply; Restart protection activated; Damaged power cord/switch | Check power connection; Reset switch (OFF then ON); Inspect cord/switch, seek professional repair if damaged. |
| Excessive sparking at motor | Worn carbon brushes; Dirty commutator | Have carbon brushes checked/replaced; Clean commutator (professional service recommended). |
| Tool overheats | Blocked ventilation slots; Overloading; Prolonged use | Clean ventilation slots; Reduce pressure/load; Allow tool to cool down. |
| Disc not spinning freely | Spindle lock engaged; Disc improperly installed; Damaged disc | Release spindle lock; Reinstall disc correctly; Replace damaged disc. |
7. Technical Specifications
| Specification | Value |
|---|---|
| Model | TC-AG 125/1 |
| Part Number | 4430970 |
| Power Source | Corded Electric |
| Voltage | 220 V |
| Wattage | 800 W |
| Disc Diameter | 125 mm |
| No-load Speed | Up to 11,000 rpm |
| Product Dimensions | 26.5 x 24.2 x 10.2 cm |
| Item Weight | 1.72 kg |
| Material | Metal |
| Sound Level | 44 dB |
8. Warranty and Support
Einhell products are manufactured with care and undergo strict quality controls. In the unlikely event of a defect, please refer to your purchase documentation for warranty terms and conditions.
For technical support, spare parts, or service inquiries, please contact Einhell customer service or visit the official Einhell website. Keep your proof of purchase handy for any warranty claims.
Einhell UK Website: www.einhell.co.uk
