Introduction
This manual provides essential information for the installation, operation, and maintenance of your IHP OEM FMI ODS Pilot Assembly - LP (J3830). This component is a genuine, certified OEM part designed for use with FMI vent-free gas logs, stoves, fireplaces, and inserts that utilize propane (LP) fuel. It is crucial to read and understand all instructions before proceeding with installation or use to ensure safe and proper function.
Image: The IHP OEM FMI ODS Pilot Assembly, showing the pilot tube, thermocouple, and mounting bracket with associated wiring.
Safety Information
Always ensure that gas supply is turned off before attempting any installation or maintenance. Installation should only be performed by a qualified service technician. Refer to your appliance's main instruction manual for specific safety warnings and procedures.
Setup and Installation
This pilot assembly is a direct replacement part. Before installation, verify that the part number LPG8414 (stamped on the bracket) matches your existing assembly. The thermocouple is soldered onto the pilot tube and is not replaceable separately.
- Turn off the gas supply to the appliance and ensure it is completely disconnected.
- Carefully disconnect the old pilot assembly, noting the connections for the thermocouple, pilot tube, and igniter wire.
- Remove the old assembly from its mounting bracket.
- Mount the new IHP OEM FMI ODS Pilot Assembly using the existing bracket and hardware. Ensure it is securely fastened.
- Connect the thermocouple, pilot tube, and igniter wire to their respective ports on the gas valve, ensuring all connections are tight and leak-free.
- Perform a leak test on all gas connections using an approved leak detection solution.
- Restore gas supply and test the pilot light ignition and operation.
For detailed diagrams and specific appliance instructions, consult the original appliance manual.
Operating Instructions
The pilot assembly is an integral part of the appliance's ignition system. Its operation is typically automatic once installed correctly and the gas supply is on. Refer to your appliance's main operating manual for instructions on lighting the pilot and operating the appliance.
- Ensure the gas supply valve is open.
- Follow the lighting instructions provided with your specific fireplace or stove model. This usually involves pressing and holding a pilot button while igniting the pilot flame, then holding for a short period to allow the thermocouple to heat up.
- Once the pilot flame is stable, release the button and proceed to operate the main burner as per your appliance's instructions.
Maintenance
Regular inspection of the pilot assembly is recommended to ensure proper function and safety. This should be done annually by a qualified technician.
- Cleaning: Keep the pilot burner and thermocouple free from dust, lint, and debris. A soft brush or compressed air can be used, ensuring the gas supply is off during cleaning.
- Flame Inspection: The pilot flame should be steady, blue, and engulf the tip of the thermocouple. A weak, yellow, or wavering flame may indicate a problem.
- Component Check: Inspect the wiring and connections for any signs of wear, damage, or corrosion.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Pilot light will not stay lit after releasing button. | Faulty thermocouple or ODS sensor. | This pilot assembly is designed with the thermocouple soldered to the pilot tube. If this issue occurs, the entire pilot assembly typically needs replacement. (Refer to Setup and Installation). |
| Pilot light ignites but is weak or yellow. | Pilot orifice partially clogged; low gas pressure. | Clean pilot orifice. Verify proper gas pressure. Consult a qualified technician. |
| No pilot ignition. | No gas supply; faulty igniter; clogged pilot tube. | Check gas supply valve. Inspect igniter for spark. Clean pilot tube. Consult a qualified technician. |
For issues not listed, or if troubleshooting steps do not resolve the problem, contact a qualified service technician.
Specifications
- Brand: IHP
- Model: J3830 (LPG8414 stamped on bracket)
- Fuel Type: Propane (LP)
- Compatibility: FMI vent-free gas logs, stoves, fireplaces, and inserts (various models listed in product description)
- Item Weight: 4.7 ounces
- Package Dimensions: 6.18 x 3.86 x 0.83 inches
- UPC: 793611681248
Warranty Information
Specific warranty details for this OEM part are not provided in the product information. Please refer to the original appliance manufacturer's warranty documentation or contact IHP directly for warranty inquiries.
Support
For technical assistance or replacement part inquiries, please contact your appliance manufacturer or a certified HVAC/fireplace technician. Always ensure that any service or repair is performed by qualified personnel.
