Product Overview
The Johnson Hardware 1500 Soft Close Series (Part #152670SC) is a premium quality commercial/residential kit designed for installing a pocket door into a 2x4 stud wall. This system features both soft-close and soft-open functionality, ensuring smooth and quiet operation. Pocket doors are an excellent solution for saving valuable floor space while maintaining privacy. This frame is constructed from steel, offering enhanced stiffness and compatibility with 1-3/4 inch thick doors without requiring an adapter kit.
An installed Johnson Hardware pocket door, demonstrating its space-saving design in a home office adjacent to a kitchen area.
Components Included
The kit includes all necessary hardware for installation:
- Header Assembly (with 100 inch track)
- Passage End Jamb Bracket
- Pocket End Jamb Bracket
- Split Stud Floor Brackets
- Soft-Close Hangers (2 units)
- Pocket Door Guide
- Adjustment Wrench
- Hardware Mounting Screws (self-tapping drywall and trim screws)
- Steel Split Studs (4 units)
Detailed view of the Johnson Hardware 1500SC Series components, illustrating the header assembly, split studs, hangers, and various brackets.
Installation Instructions
Preparing the Wall Frame
Before installing the pocket door frame, ensure your 2x4 stud wall is properly framed. The rough opening width should be twice the door width plus 1 inch. The rough opening height should be 84.5 inches from the subfloor, or 80.75 inches from the finished floor for an 80-inch door. Mark the center points for the header attachment on the jack studs.
This video provides a comprehensive guide on how to install the Johnson Hardware Pocket Door Frame, covering wall preparation, assembly, and final adjustments.
Assembling the Header and Studs
Attach the header assembly to the prepared wall frame. The header includes a track for the door hangers. Secure the metal split studs to the floor brackets and then to the header. Ensure all components are level and plumb for smooth door operation. The header can be cut down to fit smaller door sizes by following the marked guides on the wood.
Close-up of the header and track assembly, highlighting the soft-close mechanism and how it integrates with the frame.
Door Preparation and Hanging
Attach the soft-close hangers to the top edge of your pocket door. Ensure the hangers are securely fastened and oriented correctly. Carefully lift the door and engage the hangers with the track inside the header. Use the provided adjustment wrench to fine-tune the door's height and ensure it is level and slides freely. Install the door guide at the bottom to prevent the door from swinging.
A wooden pocket door partially open, illustrating the integration of the door with the pocket frame and track system.
This video addresses whether Johnson Hardware pocket doors are compatible with solid core doors, confirming their suitability for heavier door types.
Operating the Soft-Close/Open Mechanism
The 1500 Soft Close Series features a mechanism that smoothly brakes and pulls the pocket door into both the opened and closed positions. To operate, simply push or pull the door towards its open or closed state. The mechanism will engage, gently guiding the door to its final position without abrupt stops or loud noises. This feature enhances safety by preventing pinched fingers and reduces wear and tear on the door and frame.
This video demonstrates the smooth soft-close and soft-open functionality of the Johnson Hardware 1500 Series pocket door, highlighting its quiet and safe operation.
Maintenance
To ensure the longevity and smooth operation of your Johnson Hardware pocket door frame, periodically inspect the track and rollers for any debris or obstructions. Keep the track clean by wiping it with a dry cloth. No specific lubrication or complex maintenance is typically required for the soft-close mechanism under normal residential use.
Troubleshooting
If the door does not slide smoothly or the soft-close/open mechanism is not engaging correctly, first check the track for any obstructions. Ensure the door hangers are properly seated in the track and that the door guide is correctly installed at the bottom. Verify that the header and studs are still level and plumb. Minor adjustments to the hanger height can be made using the provided adjustment wrench.
Product Specifications
- Brand: Johnson Hardware
- Color: Silver
- Material: Steel
- Style: 30" x 84" - Soft Close
- Item Weight: 28.1 pounds (12.79 Kilograms)
- Product Dimensions: 1.75 x 30 x 30 inches
- Assembly Required: No (referring to the pre-assembled header, but overall kit assembly is required)
- Date First Available: August 21, 2017
Warranty and Support
Johnson Hardware offers a true lifetime warranty and will replace any item found defective in material or workmanship, regardless of its date of purchase. For support or warranty claims, please refer to the contact information provided with your product packaging or visit the official Johnson Hardware website.
