Product Overview
The Bronco AC-12001G Motor Cable is a critical component designed to provide reliable electrical connection between the motor and the solenoid/contactor assembly of Bronco 2500lb and 3000lb winches. This 4-foot cable features distinct red (positive) and black (negative) wires, each terminated with ring terminals for secure and efficient power transmission. It ensures the proper functioning of your winch system by delivering consistent power to the motor.
Image: The Bronco AC-12001G Motor Cable, featuring a red and a black wire, each approximately 4 feet long, bundled together. Both wires are terminated with ring terminals for secure electrical connections.
Setup and Installation
This section provides general guidelines for installing the Bronco AC-12001G Motor Cable. Always refer to your specific winch's installation manual for detailed instructions and safety precautions. Incorrect installation can lead to damage or injury.
- Safety First: Before beginning any electrical work, ensure the vehicle's battery is disconnected to prevent accidental shorts or electrical hazards.
- Identify Connections: The motor cable consists of a red (positive) and a black (negative) wire. These wires are designed to connect the winch motor to the winch solenoid or contactor assembly.
- Connect to Winch Motor: Attach the ring terminals of the motor cable to the corresponding terminals on the winch motor. Ensure the red wire connects to the positive (+) terminal and the black wire to the negative (-) terminal. Tighten all connections securely to prevent arcing and ensure good conductivity.
- Connect to Solenoid/Contactor: Route the other ends of the motor cable to the winch solenoid or contactor. Connect the red wire to the designated positive output terminal and the black wire to the negative output terminal. Verify that these connections are also tight and secure.
- Secure Cabling: Use appropriate cable ties or clamps to secure the motor cable along its path. This prevents the cable from chafing, getting pinched, or interfering with moving parts, which could lead to damage or failure.
- Reconnect Power: Once all connections are securely made and inspected for correctness, reconnect the vehicle's battery.
Operation
The AC-12001G motor cable serves as an essential electrical conduit for your winch system. Its proper installation ensures the winch receives the necessary power for operation. The actual operation of the winch itself is governed by its control system and motor. For detailed operating procedures, safety guidelines, and information on load limits, always refer to your specific winch's instruction manual.
Maintenance
Regular maintenance of your motor cable helps ensure the longevity and reliable performance of your winch system.
- Regular Inspection: Periodically inspect the entire length of the motor cable for any signs of wear, fraying, cuts, cracks in the insulation, or other damage.
- Connection Integrity: Check all electrical connections at both the motor and solenoid/contactor ends for tightness and signs of corrosion. Loose or corroded connections can increase resistance, leading to poor performance, heat buildup, or complete failure. Clean any corrosion with a wire brush and apply dielectric grease if necessary.
- Cleanliness: Keep the cable and its connections clean and free from dirt, mud, water, and debris, which can degrade insulation or cause corrosion.
- Protection: Ensure the cable is not exposed to sharp edges, excessive heat sources, or harsh chemicals that could compromise its insulation or structural integrity.
Troubleshooting
If your winch is not functioning correctly after installing or using the motor cable, consider the following troubleshooting steps:
- No Power to Winch:
- Verify all cable connections are secure and correctly wired (red to positive, black to negative).
- Check the vehicle's battery charge and ensure main power connections to the winch solenoid are intact.
- Inspect the winch's main circuit breaker or fuse.
- Intermittent Operation:
- Inspect for loose connections at either end of the motor cable or damaged sections of the cable that might be causing intermittent contact.
- Ensure the winch remote control is functioning correctly.
- Overheating Cables:
- While the AC-12001G is designed for 2500/3000lb winches, excessive load or prolonged use can still generate heat. Ensure the winch is not being overloaded.
- Check for shorts or excessive resistance in the circuit, which can cause cables to heat up.
Specifications
| Feature | Detail |
|---|---|
| Model | Bronco AC-12001G |
| Compatibility | Bronco 2500/3000lb. Winches |
| Cable Length | 4 feet (approximately 1.2 meters) |
| Wire Colors | Red (Positive), Black (Negative) |
| Terminals | Ring Terminals |
| Item Weight | 6.4 ounces (approximately 181 grams) |
| Product Dimensions (Packaged) | 7.3 x 2 x 1.5 inches |
| Manufacturer Part Number | AC-12001G |
| Date First Available | March 15, 2019 |
Warranty and Support
For warranty information or technical support regarding your Bronco AC-12001G Motor Cable, please contact Bronco customer service directly. Refer to the original product packaging or the Bronco official website for the most current contact details and warranty terms.
