Introduction
This manual provides detailed instructions for the proper installation, use, and maintenance of your Barkbusters B-025 Bar End Mounting Kit. This kit is designed to securely mount accessories to handlebars with a 10mm internal diameter (ID) using alloy inserts. Please read this manual thoroughly before beginning installation to ensure correct assembly and safe operation.
For specific fitment information, this kit is compatible with Husqvarna models featuring tapered handlebars from 2008 onwards.
Package Contents
Verify that all components listed below are present in your kit before proceeding with installation:
- 2 x Alloy Bar End Inserts (cylindrical, slotted)
- 2 x Threaded Inserts (for securing components)
- Required fasteners (not explicitly listed in product data, but implied for a kit)
Figure 1: Components of the Barkbusters B-025 Bar End Mounting Kit. The image displays two silver-colored, cylindrical alloy inserts with slotted ends, and two smaller, silver-colored threaded inserts designed to fit within them.
Important Safety Information
Always prioritize safety during installation and use. Failure to follow these instructions may result in damage to the product, motorcycle, or personal injury.
- Ensure the motorcycle is stable and turned off before beginning any work.
- Wear appropriate personal protective equipment (PPE), such as gloves and eye protection.
- If you are unsure about any step, consult a qualified mechanic.
- Do not overtighten fasteners, as this can strip threads or damage components. Refer to torque specifications if available for your specific application.
- Regularly check the security of all mounted components, especially after the first ride and periodically thereafter.
Installation Instructions
Follow these steps carefully to install the Barkbusters B-025 Bar End Mounting Kit:
- Prepare Handlebars: Ensure the internal diameter of your handlebars is 10mm. Remove any existing bar end weights or accessories from the handlebar ends. Clean the inside of the handlebar thoroughly to remove any debris or corrosion.
- Insert Alloy Sleeve: Carefully slide one of the alloy bar end inserts (the cylindrical, slotted component) into the open end of the handlebar. The slotted end should face inwards, allowing for expansion.
- Position Threaded Insert: Place one of the threaded inserts into the alloy sleeve. Ensure it aligns correctly with the internal threads of the sleeve.
- Secure Assembly: Insert the appropriate bolt (not included in the provided product data, but necessary for assembly) through your desired accessory (e.g., handguard, mirror mount) and into the threaded insert.
- Tighten Bolt: Gradually tighten the bolt. As the bolt is tightened, it will pull the threaded insert outwards, causing the slotted alloy sleeve to expand and grip the inside of the handlebar. Tighten until the assembly is firm and secure, but do not overtighten.
- Repeat for Other Side: Repeat steps 2-5 for the other handlebar end.
- Final Check: After installation, firmly check both bar end mounts to ensure they are securely fastened and do not rotate or move.
Usage and Compatibility
The Barkbusters B-025 Bar End Mounting Kit provides a stable and secure anchor point for various motorcycle accessories. Once installed, these inserts allow for the attachment of handguards, bar-end mirrors, or other compatible accessories that utilize a bar-end mounting system.
This kit is specifically designed for handlebars with a 10mm internal diameter. Verify your handlebar's internal diameter before attempting to install this kit to ensure proper fitment and safety.
Maintenance
Regular maintenance ensures the longevity and safety of your Barkbusters B-025 Bar End Mounting Kit:
- Periodic Inspection: Regularly inspect the bar end mounts for any signs of loosening, wear, or damage. This is especially important after off-road riding or long trips.
- Tightness Check: Re-tighten the mounting bolts if any movement or looseness is detected. Do not overtighten.
- Cleaning: Clean the components with a mild soap and water solution. Avoid harsh chemicals that may damage the finish or material.
- Corrosion Prevention: If riding in wet or corrosive environments, consider applying a light coat of anti-corrosion spray to exposed metal parts, avoiding areas that require friction for grip.
Troubleshooting
If you encounter issues during installation or use, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Mount will not fit into handlebar. | Handlebar ID is not 10mm, or internal obstruction. | Verify handlebar internal diameter. Remove any internal obstructions. Do not force the insert. |
| Mount feels loose after tightening. | Insufficient tightening, or incorrect handlebar ID. | Ensure the bolt is tightened sufficiently to expand the alloy sleeve. Re-check handlebar ID. If still loose, the kit may not be compatible with your specific handlebar. |
| Bolt does not engage threaded insert. | Misalignment of threaded insert or incorrect bolt. | Ensure the threaded insert is correctly seated within the alloy sleeve. Verify you are using the correct bolt for the threaded insert. |
Specifications
| Feature | Detail |
|---|---|
| Model Number | B-025 |
| Brand | Barkbusters |
| Handlebar Internal Diameter (ID) Compatibility | 10mm |
| Material | Alloy (inserts) |
| Approximate Item Weight (Kit) | 2.2 pounds (1 kg) |
| Package Dimensions | 17.72 x 15.75 x 15.75 inches (45 x 40 x 40 cm) |
| ASIN | B07CT37F86 |
Warranty and Support
Specific warranty details for the Barkbusters B-025 Bar End Mounting Kit are not provided within the available product information. For warranty claims, technical support, or further assistance, please contact Barkbusters directly or refer to their official website.
Manufacturer: Bark Busters
For additional product information or support, please visit the Barkbusters Brand Page on Amazon.
