Introduction
This manual provides essential information for the proper handling, installation, operation, and maintenance of the Valeo 832404 Clutch Sets. Designed for specific vehicle applications, this clutch set is a critical component of your vehicle's transmission system. Adherence to the guidelines presented herein will help ensure optimal performance and longevity of the product.
For professional installation, always refer to the vehicle manufacturer's service manual in conjunction with these instructions.
Product Overview
The Valeo 832404 Clutch Set is a complete unit designed to replace the original clutch system in compatible vehicles. It typically includes a clutch pressure plate and a clutch disc. This set is engineered to provide reliable power transfer from the engine to the transmission.
Figure 1: Main components of the Valeo 832404 Clutch Set, showing the clutch disc (left) and the pressure plate assembly (right).
Key components included:
- Clutch Pressure Plate: Responsible for clamping the clutch disc against the flywheel.
- Clutch Disc: The friction component that transmits torque from the engine to the transmission.
Product weight: Approximately 6.572 kg.
Vehicle Compatibility
The Valeo 832404 Clutch Set is compatible with various Peugeot and Citroën models. It is crucial to verify compatibility with your specific vehicle before purchase and installation. The following list provides examples of compatible models:
- PEUGEOT 508 II SW 2.0 HDi 150 (2010 – ) 110 kW
- PEUGEOT 3008 Saloon 2.0 HDi (2009 – ) 100kW
- Peugeot Traveller panel van 2.0 Bluehdi 150 (2016 – ) 110 kW
- CITROËN Spacetourer panel van 2.0 Bluehdi 150 (2016) 110kW
- Peugeot 508 2.0 HDi 150 (2010 – ) 110 kW
- CITROËN JUMPY Box 2.0 Bluehdi 150 (2016 – ) 110 kW
- CITROËN JUMPY Box 2.0 Bluehdi 120 (2016 – ) 90kW
- Peugeot Expert Van 2.0 Bluehdi 120 (2016) 90kW
- Peugeot Expert Box 2.0 Bluehdi 150 (2016 – ) 110kW
Appropriate OEM part numbers for cross-reference include: Citroen 1616517180 / Peugeot 1616517180.
Always confirm fitment using your vehicle's specific details and the manufacturer's official compatibility resources.
Safety Information
Always prioritize safety when working with automotive components. Failure to follow safety precautions can result in serious injury or damage to the vehicle.
- Wear appropriate personal protective equipment (PPE), including safety glasses and gloves.
- Ensure the vehicle is securely supported on jack stands or a lift before beginning any work. Never rely solely on a jack.
- Disconnect the vehicle's battery before starting work to prevent accidental electrical discharge.
- Work in a well-ventilated area.
- Keep hands and clothing clear of moving parts.
- Dispose of old parts and fluids responsibly according to local regulations.
- If you are unsure about any step, consult a qualified automotive technician.
Installation
Installation of a clutch set requires specialized tools and automotive knowledge. It is highly recommended that installation be performed by a certified professional technician.
Pre-Installation Checks:
- Verify that the Valeo 832404 Clutch Set is the correct part for your vehicle's make, model, and year. Refer to the vehicle compatibility list provided by Valeo or your vehicle's service manual.
- Inspect all components of the new clutch set for any signs of shipping damage.
- Ensure all necessary tools and equipment are available.
General Installation Steps (Summary - Professional Installation Recommended):
- Safely lift and secure the vehicle.
- Remove the transmission from the vehicle. This typically involves disconnecting various linkages, electrical connectors, and driveshafts.
- Remove the old clutch pressure plate and clutch disc from the flywheel.
- Inspect the flywheel for wear, cracks, or hot spots. Resurface or replace the flywheel if necessary. Clean the flywheel surface thoroughly.
- Inspect and replace the pilot bearing/bushing if applicable.
- Install the new clutch disc and pressure plate, ensuring proper alignment using a clutch alignment tool.
- Install the new release bearing (throw-out bearing) and inspect the clutch fork and pivot ball for wear. Replace if necessary.
- Reinstall the transmission, ensuring it seats correctly without forcing.
- Reconnect all removed components, linkages, and electrical connectors.
- Refill transmission fluid to the manufacturer's specifications.
- Perform a functional check of the clutch system before driving.
Note: Specific torque specifications and detailed procedures vary by vehicle. Always consult the vehicle's official service manual for precise instructions.
Operation
The clutch system allows the driver to disengage the engine from the transmission for gear changes and to smoothly engage power when starting from a stop. Proper operation is crucial for the longevity of the clutch and transmission.
- Smooth Engagement: When releasing the clutch pedal, do so smoothly and progressively to avoid excessive wear and shudder.
- Full Disengagement: Always press the clutch pedal fully to the floor when changing gears to ensure complete disengagement and prevent grinding.
- Avoid Riding the Clutch: Do not rest your foot on the clutch pedal while driving, as this can cause premature wear of the release bearing and clutch disc.
- Avoid Slipping the Clutch: Minimize unnecessary clutch slipping, especially when accelerating from a stop or on inclines.
Maintenance
While the clutch itself is a wear item and not typically "maintained" in the traditional sense, proper driving habits and regular vehicle maintenance can extend its lifespan and identify potential issues early.
- Clutch Fluid Check (Hydraulic Systems): For vehicles with hydraulic clutches, regularly check the clutch fluid reservoir level and condition. Refer to your vehicle's manual for recommended fluid type and change intervals.
- Cable Adjustment (Mechanical Systems): For vehicles with cable-operated clutches, ensure the clutch cable has the correct free play as specified by the vehicle manufacturer.
- Regular Inspections: During routine vehicle servicing, have a technician inspect the clutch pedal feel, engagement point, and listen for any unusual noises.
- Driving Habits: As mentioned in the Operation section, smooth and proper clutch usage is the best form of maintenance.
Troubleshooting
Common issues related to clutch systems and potential causes:
| Symptom | Possible Cause(s) |
|---|---|
| Clutch Slipping: Engine RPM increases but vehicle speed does not, especially under acceleration. | Worn clutch disc, oil/grease on clutch disc, weak pressure plate, incorrect clutch adjustment. |
| Clutch Shudder/Vibration: Vehicle shakes or vibrates during clutch engagement. | Warped flywheel, worn clutch disc, worn pressure plate, misaligned components, worn engine/transmission mounts. |
| Difficulty Shifting Gears: Gears grind or are hard to engage, especially reverse. | Clutch not fully disengaging (dragging), air in hydraulic system, worn pilot bearing, worn synchronizers (transmission issue). |
| Clutch Pedal Issues: Pedal is too hard, too soft, or sticks. | Faulty master/slave cylinder (hydraulic), stretched/binding cable (mechanical), worn release bearing, pressure plate issues. |
| Unusual Noises: Squealing, grinding, or chirping sounds when clutch is engaged or disengaged. | Worn release bearing, worn pilot bearing, worn clutch disc springs, worn pressure plate fingers. |
If you experience any of these symptoms, it is recommended to have your vehicle inspected by a qualified technician to diagnose and rectify the issue.
Specifications
The following specifications are for the Valeo 832404 Clutch Sets:
| Attribute | Detail |
|---|---|
| Model Number | 832404 |
| Brand | Valeo |
| Manufacturer | VALEO Service France |
| Product Dimensions | 35.03 x 22.68 x 13.83 cm |
| Item Weight | 6.23 kg |
| OEM Part Number(s) | 1616517180, 1616517380 |
| Material | Plastic (Note: This might refer to packaging or specific small components, as main clutch components are metal/friction material) |
| Additional Items | Includes Clutch pressure plate, Clutch disc |
Warranty and Support
For information regarding the warranty of your Valeo 832404 Clutch Sets, please refer to the warranty documentation provided with your purchase or contact Valeo customer support directly. Warranty terms and conditions may vary based on region and retailer.
For technical support or further inquiries, please visit the official Valeo website or contact their authorized service centers.
This manual is intended as a guide. Valeo reserves the right to make changes to product specifications and information without prior notice.
