1. Introduction
This instruction manual provides essential information for the safe and efficient operation, assembly, and maintenance of your Backyard Pro CHAR60SS 60-inch Stainless Steel Charcoal Grill. Please read this manual thoroughly before initial use and retain it for future reference. This grill is designed for outdoor charcoal cooking.
2. Safety Information
Always follow these safety guidelines to prevent injury or damage:
- Outdoor Use Only: This grill is designed for outdoor use in a well-ventilated area. Never operate indoors or in enclosed spaces.
- Clearance: Maintain a minimum distance of 3 feet (1 meter) from combustible materials (e.g., walls, fences, trees).
- Stable Surface: Place the grill on a level, stable, non-combustible surface.
- Children and Pets: Keep children and pets away from the grill at all times, especially during operation.
- Hot Surfaces: The grill surfaces become extremely hot during use. Use heat-resistant gloves or tools when handling hot components.
- Charcoal Safety: Use only charcoal briquettes or lump charcoal. Never use gasoline, kerosene, or alcohol to light charcoal. Use a charcoal chimney starter or approved charcoal lighter fluid.
- Ash Disposal: Allow charcoal to cool completely before disposing of ashes. Dispose of ashes in a non-combustible metal container.
- Supervision: Never leave a lit grill unattended.
3. Package Contents
Verify that all components are present before beginning assembly:
- Grill Body (Main Unit)
- Grill Grate (Cooking Surface)
- Charcoal Tray
- Removable Legs (4 units)
- Wheels (4 units)
- Assembly Tools (Wrench, Screwdriver)
- Instruction Manual (This document)
4. Setup and Assembly
Assembly is required for this charcoal grill. It is recommended to have two people for easier assembly. Ensure you have adequate space and all components listed in Section 3.
- Unpack Components: Carefully remove all parts from the packaging and lay them out on a clean, flat surface.
- Attach Legs: Securely attach the four removable legs to the main grill body using the provided hardware and assembly tools. Ensure all bolts are tightened.
- Install Wheels: Attach the wheels to the bottom of the legs. This allows for easy portability of the grill.
- Insert Charcoal Tray: Place the charcoal tray into the lower section of the grill body.
- Position Grill Grate: Place the grill grate onto the designated supports above the charcoal tray.
- Final Check: Verify that all connections are secure and the grill is stable before use.

Figure 4.1: This image displays the Backyard Pro CHAR60SS 60-inch Stainless Steel Charcoal Grill from a frontal perspective, showcasing its long cooking surface, sturdy legs with wheels, and the 'Backyard Pro' branding on the front panel.

Figure 4.2: This image shows the Backyard Pro CHAR60SS 60-inch Stainless Steel Charcoal Grill at an angle, highlighting its stainless steel construction, the grill grate, and the overall robust design suitable for outdoor cooking.
5. Operating Instructions
Follow these steps for safe and effective charcoal grilling:
- Prepare Charcoal: Place charcoal briquettes or lump charcoal into the charcoal tray. Do not overfill.
- Light Charcoal: Use a charcoal chimney starter or approved charcoal lighter fluid to ignite the charcoal. Allow the charcoal to ash over (turn gray) before placing food on the grill. This typically takes 15-20 minutes.
- Preheat Grill: Once the charcoal is ready, spread it evenly across the charcoal tray. Place the grill grate over the charcoal and allow it to preheat for 5-10 minutes.
- Grilling: Place food on the preheated grill grate. Monitor cooking progress and adjust food placement as needed for even cooking.
- Adding Charcoal: If grilling for an extended period, carefully add more charcoal as needed using tongs.
- Cool Down: After cooking, remove food and allow the charcoal to burn out completely and cool down. Do not attempt to extinguish with water, as this can damage the grill.
6. Maintenance and Cleaning
Regular cleaning and maintenance will extend the life of your grill:
- After Each Use:
- Once the grill has cooled, scrape any food residue from the grill grate using a grill brush.
- Empty the cooled ashes from the charcoal tray into a non-combustible container.
- Periodic Cleaning:
- Clean the stainless steel surfaces with a mild soap and water solution. Rinse thoroughly and dry to prevent water spots. Avoid abrasive cleaners or steel wool, which can scratch the finish.
- Inspect all bolts and connections for tightness. Retighten if necessary.
- Storage: When not in use, store the grill in a dry, protected area. The removable legs allow for easier storage. If a cover is available, use it to protect the grill from elements.
7. Troubleshooting
Common issues and their solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Charcoal not lighting or staying lit | Insufficient airflow; damp charcoal; improper lighting method. | Ensure vents are open (if applicable); use dry charcoal; use a chimney starter for best results. |
| Food sticking to grill grate | Grill grate not preheated; insufficient oil on food or grate. | Preheat grate thoroughly; lightly oil food or grate before placing food. |
| Uneven cooking | Uneven charcoal distribution; inconsistent heat. | Distribute charcoal evenly; rotate food as needed. |
8. Specifications
| Brand | TableTop King |
| Model Number | CHAR60SS |
| Material | Stainless Steel |
| Fuel Type | Charcoal |
| Color | Silver |
| Finish Type | Painted |
| Grill Configuration | Single-level |
| Cooking Surface Area | Approximately 60 inches (length) |
| Assembly Required | Yes |
| Included Components | Grill grate, charcoal tray, assembly tools |
| UPC | 689267153188 |
| Part Number | TTK-POUCH-83 |
9. Warranty and Support
Specific warranty information for the Backyard Pro CHAR60SS grill is not provided in this manual. For details regarding warranty coverage, please refer to the product packaging or contact the manufacturer, TableTop King, directly.
For technical support or inquiries, please visit the TableTop King Store on Amazon or consult your retailer.





