1. Introduction
This manual provides detailed instructions for the safe and effective installation, operation, and maintenance of the AMPHENOL LTW FICX Series Cable Joint. This product is designed to create a secure and waterproof connection for electrical cables with a diameter of 11.5 mm and a conductor cross-section of 2.5 mm². Please read this manual thoroughly before proceeding with installation.
2. Safety Information
Always adhere to local electrical codes and safety regulations. Failure to do so may result in electric shock, fire, or serious injury.
- Ensure power is disconnected from the circuit before beginning any installation or maintenance.
- Only qualified personnel should perform electrical installations.
- Wear appropriate personal protective equipment (PPE), including insulated gloves and safety glasses.
- Inspect the cable joint for any damage before installation. Do not use damaged components.
- Ensure all connections are tight and secure to prevent loose contacts and potential hazards.
3. Package Contents
Verify that all components are present and undamaged upon opening the package.
- 1 x AMPHENOL LTW FICX Series Cable Joint (11.5 mm, 2.5 mm²)
4. Setup and Installation
Follow these steps carefully to ensure a proper and secure installation.
4.1. Preparation
- Ensure the power supply to the cables is completely disconnected and verified.
- Gather necessary tools: wire strippers, screwdriver, cable cutter, and measuring tape.
- Measure and cut the cables to the required length, ensuring sufficient slack for connection.
- Strip approximately 20-25 mm of the outer jacket from each cable end.
- Strip approximately 8-10 mm of insulation from each individual conductor.
4.2. Connection
- Unscrew both end caps and the sealing nuts from the cable joint body.
- Slide one sealing nut and one end cap onto each cable end, ensuring the threaded side of the end cap faces the stripped cable end.
- Insert the stripped conductors into the terminal block located inside the cable joint body. Ensure correct polarity (e.g., Live to Live, Neutral to Neutral, Earth to Earth).
- Tighten the terminal screws securely to establish a firm electrical connection. Gently tug on each conductor to verify it is properly seated.
- Carefully slide the end caps over the terminal block and screw them onto the main body of the cable joint. Hand-tighten initially.
- Slide the sealing nuts towards the end caps and tighten them firmly to compress the internal gaskets, creating a waterproof seal around the cables. Use a wrench if necessary, but do not overtighten.
- Visually inspect the entire assembly to ensure all components are properly seated and tightened.
Figure 1: AMPHENOL LTW FICX Series Cable Joint. This image displays the assembled cable joint, highlighting its robust design for secure cable connections.
5. Operation (In-Use Considerations)
Once installed, the cable joint is a passive component. Proper installation ensures its long-term performance.
- After installation, restore power to the circuit and test the connection for proper functionality.
- Avoid placing excessive strain or tension on the cable joint or connected cables.
- Ensure the joint is not exposed to chemicals or extreme temperatures beyond its specified operating range.
6. Maintenance
Regular inspection can help ensure the longevity and safety of the cable joint.
- Periodically inspect the cable joint for any signs of physical damage, cracks, or corrosion.
- Check for any signs of water ingress or moisture around the seals.
- Ensure the sealing nuts remain tight. Retighten if necessary, but do not overtighten.
- Clean the exterior of the joint with a damp cloth if it becomes dirty. Do not use harsh chemicals or abrasive cleaners.
7. Troubleshooting
Refer to the following table for common issues and their solutions.
| Problem | Possible Cause | Solution |
|---|---|---|
| No power through joint | Loose terminal connection; Incorrect wiring; Damaged cable. | Disconnect power, recheck and tighten terminal screws; Verify wiring polarity; Inspect cables for damage. |
| Water ingress / Moisture inside | Sealing nuts not tightened sufficiently; Damaged gaskets; Incorrect cable diameter. | Disconnect power, retighten sealing nuts; Inspect and replace gaskets if damaged; Ensure cable diameter matches joint specifications. |
| Joint feels loose | End caps or sealing nuts not fully tightened. | Disconnect power, tighten all threaded components securely. |
8. Specifications
| Feature | Detail |
|---|---|
| Manufacturer | AMPHENOL LTW |
| Model | FICX Series |
| Cable Diameter Compatibility | 11.5 mm |
| Conductor Cross-Section | 2.5 mm² |
| ASIN | B07696L28D |
| Date First Available | May 21, 2020 |
| Material | Durable engineering plastic with rubber seals |
| Ingress Protection | Designed for weatherproof/water-resistant applications (specific IP rating not provided, but implied by product type) |
9. Warranty and Support
For warranty information or technical support, please contact AMPHENOL LTW directly through their official website or authorized distributors. Keep your purchase receipt as proof of purchase.
